Product Description
Technical data:
1,output torque:200-50000(N.m)
2,rated power:0.18-200(kw)
3,input speed:≤1500 (rpm)
4,output speed:≤280(rpm)
5,transmission ratio:≥5.36
6,series:3
7,install form:M1-M6
8,Model no. :K/KA/KF/KAF/KH/KHF(37/47/57/67/77/87/97/107/127/157/167/187)
Other
1,Driving in a variety of forms: motor straight league, user with motor, pulley, wheel drive, couplings straight league drive, the handwheel device etc
2,Output in a variety of forms: can hollow shaft output and CHINAMFG shaft output, hollow shaft flange and CHINAMFG shaft flange, hollow shaft torque arm type, CHINAMFG shaft torque arm type, etc
3,Installed in a variety of forms: can base mounting, flange installation, torque arm installation, etc
| Type | 37 | 47 | 57 | 67 | 77 | 87 | 97 | 107 | 127 | 157 | 167 | 187 |
| Structure form | K KA KF KAF KAZ KAT KAB | |||||||||||
| Input power(KW) | 0.18-3 | 0.18-3 | 0.18-5.5 | 0.18-5.5 | 0.37-11 | 0.75-22 | 1.1-30 | 3-45 | 7.5-90 | 11-160 | 11-200 | 18.5-200 |
| Transmission ratio | 5.36-106.38 | 5.81-131.87 | 6.57-145.14 | 7.14-144.79 | 7.24-192.18 | 7.19-197.37 | 8.95-176.05 | 8.74-1410.46 | 8.68-146.07 | 12.65-150.41 | 17.28-163.91 | 170.27-180.78 |
| Allowable torque(N.m) | 200 | 400 | 600 | 820 | 1550 | 2700 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
| Weight(kg) | 11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Our process of production
Our product line
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
How do electronic or computer-controlled components integrate with winch drives in modern applications?
In modern applications, electronic or computer-controlled components play a crucial role in enhancing the functionality, precision, and safety of winch drives. These components integrate with winch drives to provide advanced control, monitoring, and automation capabilities. Here’s a detailed explanation of how electronic or computer-controlled components integrate with winch drives in modern applications:
- Control Systems:
Electronic or computer-controlled components are used to create sophisticated control systems for winch drives. These control systems allow operators to precisely control the speed, direction, and position of the winch drive. By integrating sensors, actuators, and feedback mechanisms, the control system can monitor the operating conditions and adjust parameters in real-time to optimize performance. Control systems may include programmable logic controllers (PLCs), microcontrollers, or dedicated electronic control units (ECUs) that communicate with the winch drive to execute commands and maintain desired operating parameters.
- Human-Machine Interfaces (HMIs):
Electronic components enable the integration of intuitive and user-friendly Human-Machine Interfaces (HMIs) with winch drives. HMIs provide a visual interface for operators to interact with the winch drive system. Touchscreen displays, buttons, switches, and graphical user interfaces (GUIs) allow operators to input commands, monitor system status, and access diagnostic information. HMIs also facilitate the adjustment of control parameters, alarm settings, and operational modes. The integration of HMIs enhances operator control and simplifies the operation of winch drives in modern applications.
- Sensors and Feedback Systems:
Electronic sensors are employed to gather real-time data about various parameters related to the winch drive and the operating environment. These sensors can measure variables such as load weight, cable tension, speed, temperature, and motor current. The collected data is then fed back to the control system, allowing it to make informed decisions and adjustments. For example, if the load exceeds a predefined limit, the control system can send a signal to stop the winch drive or activate an alarm. Sensors and feedback systems ensure accurate monitoring of operating conditions and enable proactive control and safety measures.
- Communication Protocols:
Electronic or computer-controlled components facilitate communication between winch drives and other devices or systems. Modern winch drives often support various communication protocols, such as Ethernet, CAN bus, Modbus, or Profibus, which enable seamless integration with higher-level control systems, supervisory systems, or industrial networks. This integration allows for centralized control, remote monitoring, and data exchange between the winch drive and other components or systems, enhancing coordination and automation in complex applications.
- Automation and Programmability:
Electronic or computer-controlled components enable advanced automation and programmability features in winch drives. With the integration of programmable logic controllers (PLCs) or microcontrollers, winch drives can execute pre-programmed sequences of operations, follow specific load profiles, or respond to external commands and triggers. Automation reduces manual intervention, improves efficiency, and enables synchronized operation with other equipment or systems. Programmability allows customization and adaptation of winch drive behavior to meet specific application requirements.
- Diagnostics and Condition Monitoring:
Electronic components enable comprehensive diagnostics and condition monitoring of winch drives. Built-in sensors, data logging capabilities, and advanced algorithms can monitor the health, performance, and operating parameters of the winch drive in real-time. This information can be used for predictive maintenance, early fault detection, and performance optimization. Additionally, remote access and network connectivity enable remote monitoring and troubleshooting, reducing downtime and improving maintenance efficiency.
In summary, electronic or computer-controlled components integrate with winch drives in modern applications to provide advanced control, monitoring, automation, and safety features. These components enable precise control, user-friendly interfaces, data-driven decision-making, communication with other systems, automation, and diagnostics. The integration of electronic components enhances the functionality, efficiency, and reliability of winch drives in a wide range of applications.
How do winch drives contribute to precise and controlled movement in lifting operations?
Winch drives play a crucial role in achieving precise and controlled movement in lifting operations. They provide the necessary power and control to lift and lower loads in a controlled manner. Here’s a detailed explanation of how winch drives contribute to precise and controlled movement in lifting operations:
- Pulling Power:
Winch drives are designed to generate substantial pulling power, allowing them to lift heavy loads. The power output of the winch drive is determined by factors such as the type of drive (electric, hydraulic, or pneumatic), motor power, and gear ratios. The high pulling power of winch drives enables them to handle loads with precision and control, even in challenging lifting scenarios.
- Variable Speed Control:
Many winch drives offer variable speed control, allowing operators to adjust the lifting or lowering speed according to the specific requirements of the operation. This feature enables precise movement control, particularly when dealing with delicate or sensitive loads. Operators can slow down the speed for fine positioning or speed up the operation for more efficient lifting, depending on the situation. Variable speed control enhances the precision and control of the lifting process, minimizing the risk of load damage or accidents.
- Braking Systems:
Winch drives are typically equipped with braking systems to ensure load holding and prevent unintended movement. The braking systems are designed to engage when the winch motor is not actively pulling or lowering the load, effectively immobilizing the load at the desired position. This feature allows for precise control over the load’s movement and prevents it from unintentionally drifting or descending. The braking systems contribute to the overall safety and stability of the lifting operation.
- Control Mechanisms:
The control mechanisms of winch drives play a significant role in achieving precise and controlled movement. Winch drives can be operated manually, through remote control systems, or integrated control interfaces. Remote control systems, for example, enable operators to control the winch drive from a safe distance, providing better visibility and control over the lifting operation. Integrated control interfaces often offer additional features such as load monitoring, digital displays, and programmable settings, allowing for more precise and controlled movement of the load.
- Load Monitoring and Safety Features:
Winch drives may incorporate load monitoring systems and safety features to further enhance precise and controlled movement. Load monitoring systems provide real-time feedback on the load’s weight, allowing operators to adjust the lifting parameters accordingly. Safety features such as overload protection and limit switches prevent the winch drive from operating beyond its capacity or reaching unsafe positions, ensuring controlled movement and preventing damage or accidents.
By combining their pulling power, variable speed control, braking systems, control mechanisms, and safety features, winch drives enable precise and controlled movement in lifting operations. They provide the necessary power, control, and safety measures to handle heavy loads with accuracy, minimizing the risk of load damage, accidents, or injuries. The precise and controlled movement achieved through winch drives enhances operational efficiency, load positioning, and overall safety in lifting operations.
Can you explain the key components and functions of a winch drive mechanism?
A winch drive mechanism consists of several key components that work together to provide controlled pulling or lifting capabilities. Each component has a specific function that contributes to the overall operation of the winch drive. Here’s a detailed explanation of the key components and their functions:
- Power Source:
The power source is the component that provides the energy to drive the winch mechanism. It can be an electric motor, hydraulic system, or even a manual crank. Electric motors are commonly used in modern winches due to their efficiency, controllability, and ease of operation. Hydraulic systems are often employed in heavy-duty winches that require high pulling capacities. Manual winches, operated by hand-cranking, are typically used in lighter applications or as backup systems. The power source converts the input energy into rotational motion, which drives the other components of the winch mechanism.
- Gearbox or Transmission:
The gearbox or transmission is responsible for controlling the speed and torque output of the winch drive. It consists of a series of gears arranged in specific ratios. The gears are engaged or disengaged to achieve the desired speed and torque requirements for the application. The gearbox allows the winch drive to provide both high pulling power or low-speed precision, depending on the needs of the task. It also helps distribute the load evenly across the gear teeth, ensuring smooth and reliable operation.
- Drum or Spool:
The drum or spool is a cylindrical component around which the cable or rope is wound. It is typically made of steel or other durable materials capable of withstanding high tension forces. The drum is connected to the rotational output of the gearbox or transmission. As the gearbox rotates, the drum winds or unwinds the cable, depending on the direction of rotation. The diameter of the drum determines the pulling or lifting capacity of the winch drive. A larger drum diameter allows for a greater length of cable to be wound, resulting in increased pulling power.
- Cable or Rope:
The cable or rope is the element that connects the winch drive to the load being pulled or lifted. It is typically made of steel wire or synthetic materials with high tensile strength. The cable is wound around the drum and extends out to the anchor point or attachment point of the load. It acts as the link between the winch drive and the object being moved. The choice of cable or rope depends on the specific application requirements, such as the weight of the load, environmental conditions, and desired flexibility.
- Braking System:
A braking system is an essential component of a winch drive mechanism to ensure safe and controlled operation. It prevents the cable or rope from unwinding uncontrollably when the winch is not actively pulling or lifting a load. The braking system can be mechanical or hydraulic, and it engages automatically when the winch motor is not applying power. It provides a secure hold and prevents the load from slipping or releasing unintentionally. The braking system also helps control the descent of the load during lowering operations, preventing sudden drops or free-falls.
- Control System:
The control system allows the operator to manage the operation of the winch drive. It typically includes controls such as switches, buttons, or levers that enable the activation, direction, and speed control of the winch. The control system can be integrated into the winch housing or provided as a separate control unit. In modern winches, electronic control systems may offer additional features such as remote operation, load monitoring, and safety interlocks. The control system ensures precise and safe operation, allowing the operator to adjust the winch drive according to the specific requirements of the task.
In summary, a winch drive mechanism consists of key components such as the power source, gearbox or transmission, drum or spool, cable or rope, braking system, and control system. The power source provides the energy to drive the winch, while the gearbox controls the speed and torque output. The drum or spool winds or unwinds the cable, which connects the winch drive to the load. The braking system ensures safe and controlled operation, and the control system allows the operator to manage the winch’s performance. Together, these components enable winch drives to provide controlled pulling or lifting capabilities in a wide range of applications.
editor by Dream 2024-05-02
China 1400rpm worm gear reducer worm speed gearbox wpo120 motor gear box for industrial machine double stage worm gearbox
2023-06-14
China Professional Low Noise Robotic RV Reduction Gear Gearheads and Gear Reducer Gearbox for Bending Machine with high quality
Product Description
Product Description
low noise robotic rv reduction gear gearheads and gear reducer gearbox for bending machine
robotic rv reduction gear gearheads and gear reducer gearbox Installed with radial thrust ball bearings, so it can support external load, torque rigidity, large allowable torque, can reduce the number of components required, easy installation. The revolution speed of WRV gears is slower and vibration is reduced, which can reduce the motor structure (input gear) and inertia.
robotic rv reduction gear gearheads and gear reducer gearbox High precision, high rigidity, high torque, high load and other characteristics realize hollow design at the same time. After being hollowed out, the ease of use of the product is improved due to the variety of piping and cable layout options.
The robotic rv reduction gear gearheads and gear reducer gearbox is developed on the basis of the traditional needle wheel reducer. It not only overcomes the shortcomings of the general needle pendulum transmission, but also has more advantages, such as long life, stable precision, high efficiency, smooth transmission, small size, Light weight, large reduction ratio range, etc. This RV reducer from FUBAO adopts a double support support mechanism and a pinwheel mechanism, even if a torque up to 6 times the rated torque is applied, the product will not be damaged, and the torsional rigidity is very large. Small backlash, small volume, large torque. In order to directly support large loads, main bearings (large angular contact ball bearings) are installed inside.
robotic rv reduction gear gearheads and gear reducer gearbox mainly has the following characteristics:
A. Main bearing built-in mechanism
1. Improved reliability;
2. Total cost reduction;
3. Radial thrust ball bearings are installed, so they can support external loads, and the moment rigidity and allowable moment are large, which can reduce the number of required components;
4. The use of couplings and motor flanges makes the installation of the motor very simple.
B. 2-stage deceleration mechanism
1. Small vibration;
2. The revolution speed of the gear is slowed down, the vibration is reduced, and the direct connection part of the motor (input gear) can be reduced, and the inertia can be reduced.
C. Double column support mechanism
1. High torsional rigidity;
2. Strong impact resistance;
3. The crank shaft is supported by double columns in the reducer.
D. Rolling contact mechanism
1. Excellent starting power;
2. Small abrasion and long service life;
3. Small backlash (1arc.min).
Product Parameters
| WRV-E series | Specifications | WRV6E | WRV20E | WRV40E | WRV80E | WRV110E | WRV160E | WRV320E | WR450E |
| Rated output torque | 196 | 882 | 1666 | 2156 | 2940 | 3920 | 7056 | 17640 | |
| Reduction ratio | 31~103 | 57~161 | 57~153 | 57~153 | 81~175 | 81~171 | 81~185 | 81~192 | |
| Backlash | <=1 | ||||||||
Detailed Photos
Application Case
Company Profile
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
FAQ
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Application: | Motor, Machinery, Agricultural Machinery, Robot Arm |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase, Lower Rpm and Increase Torque |
| Layout: | Cycloidal |
Worm gear reducer gearbox
A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
Viscosity
A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.
Self-locking function
Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
application
The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.
cost
The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
manufacturing
Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.
editor by CX 2023-05-26
China Best Selling Italian Quality Geared Traction Motor Machine HW135 GEM to Passenger Elevators Lifts Parts Gearbox Motor Gear GEM with high quality
Warranty: 3 years
Applicable Industries: Creating Materials Retailers, Lifts and elevators
Personalized assistance: indeed
Gearing Arrangement: Worm
Output Torque: 950 – 1.080 N/m
Output Velocity: ,5 – 1,2 m/s
Gearbox for 3,4 travellers, VVVF: Artificial oil for daily life, sleek start off/end, no particular maintenance
Cabin pace until finally 1,2m/s, unique 3VF: Can be effortlessly dis-assembled for easy transport and set up
With one-section 230V-50Hz admirer: Without having external help
Only 2 details of fixation: No special tools needed for servicing
Choice customised symbol and coloration: No Sounds: much less than 60 Db (complying with IEC 39-4 CEI EN 60034-9),
one hundred% Italian product, a hundred% Produced in Italy: one hundred% Italian manufacturing by Italian skilled specialists
No manufacturing facilities outside Italy: 100% Italian Property
GEM ITALY: Unique device for VVVF push
Certification: EN 81
Packaging Particulars: Gearbox on pallet or inside wooden box
Port: Any in Northern Italy
Specification
| item | value |
| Warranty | 3 many years |
| Certification | EN 81 |
| Applicable Industries | Building Material Stores, Lifts and elevators |
| Customized assist | yes |
| Place of Origin | Italy |
| Brand Title | GEM |
| Gearing Arrangement | Worm |
| Output Torque | 950 – 1.080 N/m |
| Output Pace | 0, garden resource and gear electrical chainsaw spare parts 19 inch chainsaw bars 5 – 1,2 m/s |
| Gearbox for 3,4 travellers, VVVF | Synthetic oil for daily life, easy commence/quit, no specific servicing |
| Cabin pace until finally 1,2m/s, special 3VF | Can be simply dis-assembled for easy transportation and set up |
| With one-section 230V-50Hz fan | Without exterior support |
| Only 2 factors of fixation | No special equipment required for servicing |
| Option customised brand and colour | No Noise: considerably less than sixty Db (complying with IEC 39-4 CEI EN 60034-9), |
| 100% Italian solution, one hundred% Made in Italy | 100% Italian creation by Italian expert professionals |
| No manufacturing facilities outside Italy | 100% Italian Property |
| GEM ITALY | Special machine for VVVF drive |
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-02-10
China Hunphrey Gear Box Planetary Reducer Worm Gearbox for Cutting Machine double enveloping worm gearbox
Item Description
| Model | Particulars |
| AD90-H-007-N-LS(Ad-H90-L1-22) | |
| VRSF78-30C-400W | RATIO 30:1 |
| VRSF78-25C-400W | RATIO 25:one |
| AF90-L2(AF90-571-N) | AF90-571-N |
|
US $135-242 / Piece | |
1 Piece (Min. Order) |
###
| Condition: | New |
|---|---|
| Certification: | Other |
| Standard: | Other |
| Customized: | Customized |
| Material: | Metal |
| Application: | Metal Cutting Machine, Metal Engraving Machinery |
###
| Samples: |
US$ 144/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | Details |
| AD90-H-007-N-LS(AD-H90-L1-22) | |
| VRSF78-30C-400W | RATIO 30:1 |
| VRSF78-25C-400W | RATIO 25:1 |
| AF90-L2(AF90-025-N) | AF90-025-N |
|
US $135-242 / Piece | |
1 Piece (Min. Order) |
###
| Condition: | New |
|---|---|
| Certification: | Other |
| Standard: | Other |
| Customized: | Customized |
| Material: | Metal |
| Application: | Metal Cutting Machine, Metal Engraving Machinery |
###
| Samples: |
US$ 144/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | Details |
| AD90-H-007-N-LS(AD-H90-L1-22) | |
| VRSF78-30C-400W | RATIO 30:1 |
| VRSF78-25C-400W | RATIO 25:1 |
| AF90-L2(AF90-025-N) | AF90-025-N |
Worm reducer gearbox
Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<br
Mechanics
A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.
Sizes
Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
Applications
The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.
Cost
The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
Self-locking function
A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.
editor by czh 2023-01-16
China S Series Worm Gear Box Worm Reduction Gear Motor Worm Gearbox for Woodworking Machine Motor wholesaler
Item Description
Helical Gearmotor Speed Reducer Gearbox R Collection
Functions:
-Large performance: 92%-ninety seven%
-Compact composition: Small offset output, two stage and three stage are in the very same box.
-High precision: the equipment is made of large-high quality alloy steel forging, carbonitriding and hardening treatment, grinding approach to make sure high precision and stable running.
-Substantial interchangeability: highly modular, serial style, strong flexibility and interchangeability.
Specialized parameters
| Ratio | 3.forty one-289.74 |
| Input electrical power | .twelve-160KW |
| Output torque | sixty one-23200N.m |
| Output pace | five-415rpm |
| Mounting kind | Foot mounted, flange mounted, foot and flange mounted, one-phase foot mounted, one phase flange mounted, Flange-mounted with extended bearing hub |
| Input Strategy | Flange enter(AM), shaft enter(Advertisement), inline AC motor enter, or AQA servo motor |
| Brake Launch | HF-handbook launch(lock in the brake launch position), HR-handbook launch(autom-atic braking placement) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor security Bimetal swotch) |
| Mounting Place | M1, M2, M3, M4, M5, M6 |
| Type | S37-S187 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 large-toughness solid iron from R37,forty seven,fifty seven,sixty seven,seventy seven,87 |
| Housing material | HT250 Substantial toughness forged iron from R97 107,137,147,157,167,187 |
| Warmth treatment technology | carbonitriding and hardening remedy |
| Efficiency | 92%-ninety seven% |
| Lubricant | VG220 |
| Safety Course | IP55, F class |
High quality Manage
Good quality:Insist on Enhancement,Try for CZPT With the growth of products producing indurstry,customer never ever satirsfy with the current top quality of our products,on the contrary,wcreate the worth of quality.
Good quality policy:to enhance the total level in the discipline of power transmission
High quality View:Steady Improvement , pursuit of excellence
Quality Philosophy:Good quality results in worth
3. Incoming Top quality Manage
To create the AQL suitable level of incoming materials management, to provide the content for the whole inspection, sampling, immunity. On the acceptance of experienced goods to warehousing, substandard products to take return, examine, rework, rework inspection liable for monitoring bad, to keep an eye on the provider to consider corrective actions to prevent recurrence.
four. Approach High quality Manage
The producing web site of the very first examination, inspection and closing inspection, sampling according to the needs of some tasks, judging the quality change trend identified irregular phenomenon of producing, and supervise the generation section to improve, get rid of the irregular phenomenon or state
five. FQC(Closing QC)
After the producing office will complete the product, stand in the customer’s position on the completed item quality verification, in purchase to guarantee the good quality of consumer expectations and wants.
six. OQC(Outgoing QC)
After the solution sample inspection to establish the qualified, enabling storage, but when the completed merchandise from the warehouse before the formal delivery of the products, there is a check out, this is called the shipment inspection.Check content material:In the warehouse storage and transfer standing to affirm, although confirming the delivery of the item is a solution inspection to establish the competent
Certifications
packaging
FAQ
1. How to decide on a gearbox which satisfies our necessity?
You can refer to our catalogue to choose the gearbox or we can assist to choose when you give
the specialized data of needed output torque, output velocity and motor parameter and many others.
two. What data shall we give prior to placing a obtain get?
a) Kind of the gearbox, ratio, enter and output kind, enter flange, mounting situation, and motor informationetc.
b) Housing color.
c) Acquire amount.
d) Other specific specifications.
3. What industries are your gearboxes currently being used?
Our gearboxes are widely utilised in the regions of textile, foodstuff processing, beverage, chemical industry,
escalator,automated storage products, metallurgy, tabacco, environmental safety, logistics and and so forth.
four. Doyou sell motors?
We have secure motor suppliers who have been coperating with us for a extended-time. They can offer motors
with large good quality.
|
US $260-3,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Ratio | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | S37-S187 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efficiency | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
|
US $260-3,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Ratio | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | S37-S187 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efficiency | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Is a worm gear reducer right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer is right for your application, you’ve come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer
Worm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducers require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducers produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducers, so they can be used in tight spaces and applications where space is limited.
Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducers are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducers are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducers are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducers have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducers have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer can produce the same amount of output as a 1/2 HP hypoid reducer. A Nissei Corporation study compared the two types of reducers, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer.
The efficiency of a worm gear reducer depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer also have an impact on its efficiency. As a result, worm gear reducers should be used with the right type of lubricant.
In a worm gear reducer, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer is also quiet and has a low friction coefficient.
It has a low clearance
Worm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducers are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducers, worm gear reducers are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducers are one of the most popular types of reducers. It provides high torque and high speed ratio in a compact package. These reducers are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducers come in a variety of shapes and sizes, including parallel shaft reducers and planetary worm reducers. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2022-11-28
china price Automatic Worm Gear Box Roll Forming Machine for T Bar manufacturers
Item Description
KaiGui CZPT ry is NO.1 and just concentrating on Suspension Ceiling T Bar/T Grid Roll Forming CZPT ry
Roller and CZPT /Die Material and Processing and Heat therapy we do by CZPT personal
Electric management Cabinet and PLC by CZPT very own CZPT ctric engineer with CZPT b Performance
The Most CZPT matic, CZPT d and CZPT CZPT although Steady efficiency
Fully CZPT matic CZPT -end CZPT Chopping off
Worm Gearbox Reducer Transmission
Stitching CZPT and Patented Steel head Clip Lock Continous CZPT
Best support and CZPT standard QC
Fireplace-proof Hole and Custmer’s Emblem on T Bar
Lifetime QWP (rapid weary components) assist and CZPT nology improve support.
Item dimensions: H*W(MM)38×35 38×24 38×15 32×24 32×15 28×24 28×15 etc. Size: 3600/3660mm
Any measurement and any demand we can do as per CZPT er’s drawing or sample.
⊙ Major Components(A—-F):
A(2 Uncoilers for GI& PPGI) + B(Principal CZPT Roll Former) + C(Automated Punching& Slicing-off Method) +D(Electrical PLC handle Cupboard) + E(2 CZPT ulic standions) + F(Run-out Desk)
⊙ Principal Parameter:
Stations: 18-24 Stations
Velocity: twenty–25M/Min(6–7Pcs/Min)
Whole CZPT : 21.2KW(4KW+2.2KW+15KW)
PLC manufacturer: CZPT
Xihu (West CZPT ) Dis.n-Device interface: CZPT
Installation duration: fourteen.8M
Die/Mould Material: SKD11
Customer’s Symbol: Ok
Anti-Hearth Hole: Okay
Stitching Line: Alright
Metal Head Lock: Alright
Transmission: Worm Gearbox Reducer
Principal CZPT ulic station with Accumulator for stable and specific overall performance
A: Uncoiler/Decoiler/Coil CZPT er/Uncooked Substance Shelf:
Code: MT-200
Fat: 100kg
Measurement: one thousand*800*1100(mm)
Raw Substance Roll :
Internal Diameter: 450-530mm
Outer Diameter: 1200mm
Loading fat: 1000kg
Make positive the GI and PPGI
Unoiler in the specific line with
Principal Previous CZPT
☆ Station/Go/Pinion: 18 stations
☆ CZPT : 20—25M/Min(6–7Pcs/Min)
☆ CZPT physique: Carbon Metal, Thickness 20mm, Polished, Rust Prevention Paint CZPT ,Any color CZPT
☆ Transmission: CZPT 4KW, Primary Transmission: Chain CZPT , Among Rollers: Worm wheel Gearbox
☆ Sew: Four Rollers actual stitch, can also be used for phony stitch.
☆ Facet plate: Thickness 30mm, Polish 6 sides, large precision boring
☆ Principal Axis: forty five# metal, tempering warmth treatment method, mill grinder exact generating
☆ CZPT ctric Cabinet: SIENENS PLC programmed, Touch Display screen, Entirely CZPT matic controlling program.
☆ Punching Die: Content D11, Hardness HRC fifty eight-60, Exact milled, precise producing, simple to removable components.
Stitching System
☆ Roller: Materials Cr12 Internal diameter 39mm, Min OD 90mm, HRC fifty five-fifty six, Symmetry in the range of .05mm
C CZPT matic Punching and CZPT Reducing-off Technique:
Features:
☆ Punching Die: 24 sets( 2 head locks 22 Major Tee holes)
☆ Anti-Hearth Hole Die Offered on CZPT
☆ Chopping: CZPT Slicing-Off Contineous functioning CZPT -quit
☆ Driving Drive: 2 CZPT ulic stations 1 for Punching mechanism vacation and one for punching
☆ Accurancy: Peak and Width inside .1mm In Length .3mm/Meter
☆ Die Substance: forty five# steel and Cr12MoV, Warmth therapy Vacuum fifty eight–60HRC
☆ Chopping off Duration: 3600 or 3660mm
☆ Hole Distance: 150cm or 6″
☆ CZPT Logo Punching at exact same time on CZPT Completely CZPT matic
D CZPT ctric PLC control Cupboard
Functions:
☆ PLC manufacturer: CZPT
☆ Xihu (West CZPT ) Dis.n-Machine Interface: CZPT
☆ CZPT : Teco ZheJiang manufacturer
☆ Swap CZPT : Delta ZheJiang model
☆ Wire link interface: Aviation plug
E CZPT ulic stations
Attributes:
☆ CZPT ulic brand: LYHP
☆ CZPT ctromagnetic valve: XIHU (WEST LAKE) DIS. brand
☆ Accumulator: Nitrogen
☆ Major CZPT ulic: 15KW
☆ Secondary CZPT ulic: 2.2KW
☆ Color: Any shade CZPT
F Run-out Desk
Features:
Size: 3800x750x970mm
End: polish
Content: CZPT Steel 304 the outward surface area painted safety, Any shade CZPT
This compenent is functioning desk. Item will drop onto the table and slide out effortlessly, so it avoids scratching and straightforward for packing. And there are squander grooves update to carry out the waste steel odd ends to the barrel.
The effectiveness of a worm gear transmission is dependent to a large extent on the helix angle of the worm. Multi-threaded worms and gears with greater helix angles have established to be 25% to fifty% a lot more productive than one-threaded worms. The sliding motion of the worm meshing with or meshing with the worm gear outcomes in appreciable friction and loss of effectiveness compared to other sorts of gears. Enhance effectiveness with hardened and ground worm switch bronze worm gears.
china supplier Machine Drive Transmission Involute Precision Injection Plastic Worm Gear manufacturers
Merchandise Description
HangZhou CZPT enxin CZPT And CZPT Co.,Ltd , situated in the beautiful seaside city HangZhou CZPT , We do specialist manufacture Injection CZPT , Plastic injection part, Die casting Method . Any fashion essential welcome asking us for quotation!!!!
Product Description
Device CZPT Transmission Involute CZPT Injection Plastic Worm Equipment
| Product Name | Plastic parts | |
| Material | Ab muscles, PC, PP, PS, POM, PMMA,PBT,PVC,PA6,PA66,PA66+thirty%GF, PTFE,Laptop+Ab muscles,TPE,etc |
|
| Surface Finish | Color painting,Texture,Silk-printing,Vacuum coating,rubber coating, etc. | |
| Cavity Variety: | 1-stop solution,Multi-cavity mold,Family plastic mold,Hot runner plastic mold | |
| Quality Control | ISO/TS16949:2002 and ISO14001:2004 system | |
| Business Scope | Mold and parts designing and making,Parts machining,Injection molding, CNC prototype manufacturing |
|
| Mold Processing | CNC EDM machine processing then assembly and trial | |
| Colour | Purple, blue, green, yellow,all pantone colors and RAL colors |
Merchandise Show
Factory workshop
Packing
FAQ
one. Are you manufacture manufacturing facility ?
Yes ,we are in HangZhou CZPT ,welcome to check out CZPT factory
two.Could I get free of charge sample ?
If we have in inventory ,free sample will be CZPT , new developing portion need to have cost mold or resource payment then samples for cost-free .
3.What is your CZPT ing time
Mould 8-fifteen days , for manufacturing depend on the goods generally fifteen-30days .
four.What is your payment term
Tooling or Mould a hundred% deposit
For Bulk buy : 30% deposit, 70% prior to shipping
seven-Times 24 Hour , any style necessary welcome asking us for quotation .
The principal advantage of worm gears is their ability to offer high reduction ratios and correspondingly large torque multipliers. They can also be utilized as reducers for minimal to medium speed apps. Also, due to the fact their reduction ratio is dependent on the amount of tooth on the equipment, they are more compact than other varieties of gears. Like good pitch leadscrews, worm gears are normally self-locking, producing them perfect for hoisting and hoisting purposes.
china wholesaler Ck6150 Horizontal Process Worm Gear CNC Lathe Machine manufacturers
Item Description
CK6150 CNC LATHE Equipment SPECIFICATION:
| Item | CK6140 | CK6150A | CK6150T |
| Max. swing dia. over mattress | Φ400mm | Φ500mm | Φ500mm |
| Max. swing dia. over cross slide | Φ245mm | Φ280mm | Φ290mm |
| Processing duration | 750/1000mm | 750mm/1000mm/1500mm | 750mm/1000mm |
| Width of the bed | 330mm | 400mm | 360mm |
| Diameter of spindle bore | Φ60mm | Φ82mm | Φ70mm |
| Spindle taper | MT6 | 1:20/Φ90 | one:twenty/Φ90 |
| Spindle nose | A2-6 | Sort of spindle head D-8 | Sort of spindle head D-8 |
| Spindle velocity | two hundred-2500rpm | one hundred fifty-2000rpm | 150-2000rpm |
| Chuck dimensions | 250mm | 250mm | 250mm |
| Tool holder | four station | 4 station | four station |
| Instrument bar area | 25X25mm | 25X25mm | 25X25mm |
| Principal motor CZPT | 5.5KW | seven.5KW | seven.5KW |
| X/Z axis position accuracy | .02/.571mm | .02/.571mm | .02/.571mm |
| X/Z axis repeatability | .01/.012mm | .01/.012mm | .01/.012mm |
| X/Z axis torque | five/7.5N.M | six/10N.M | six/10N.M |
| X/Z axis CZPT feeding velocity | six/8 M/MIN | 8/ten M/MIN | eight/ten M/MIN |
| Tailstock sleeve vacation | 120mm | 150mm | 150mm |
| Tailstock taper | MT4 | MT5 | MT5 |
| Dimension | 2320/2570*1400*1700mm | 2410/2660/3160*1560*1730mm | 2660/2910*1560*1730mm |
| Excess weight | 1800/2000KG | 2800/3200/3500KG | 2500/2800KG |
Common configuration:
1) Program:GSK928TD-L, servo motor and push.
two) Manual 3-jaw chuck.
3) Four station electrical tool submit .
4) Handbook tailstock.
five) CZPT system.
6) CZPT en system.
7) CZPT matic lubrication program.
Optional configuration:
one) CNC technique: CZPT , Fanuc, KND, etc.
2)Hydraulic chuck, pneumatic chuck .
3)Hydraulic tailstock, pneumatic tailstock.
four) 6/8station electrical device submit.
5)Computerized bar feeder.
Voltage
380V/220V/415V/480V 3phase
220V single
Critical Notice:Before area buy, remember to validate with CZPT income about your nearby electrical voltage.
TO Choose Far more Versions
Device Top quality Inspection
Processing Situation
Business Profile
Taian Yuzhuo CZPT ry CZPT Co., Ltd. is a skilled production organization engaged in the research, advancement, manufacturing, sale and support of CNC machines. Dedicated to strict top quality control and considerate CZPT er services, CZPT experienced staff members are often CZPT to go over your requirements and make certain entire CZPT er gratification.
Our principal goods are Wheel Repair CNC Lathe CZPT , Vertical CNC Lathe CZPT , Horizontal CNC Lathe CZPT , Slant Bed CNC Lathe CZPT , CZPT Lathe CZPT , Pipe Threading CNC Lathe CZPT , CNC Milling CZPT and CNC Vertical Machining middle. All the above merchandise have passed CE, SGS certificates.
CE , SGS, Alibaba CZPT -top quality Provider and Made-In-China Gold Supplier.
As the most compact little precision gear method, worm gear sets give substantial reduction ratios in a quite small area. Worm gear sets transmit movement in between disjoint correct-angle shafts and give the quietest, smoothest operating operation of any gear kind.
china Cheap Agricultural Custom Made Small Worm Gear Motor Plainetary Gearbox Car Transmission Speed Reducer Speed Increasing Gear Box for Farm Use Machine manufacturers
Merchandise Description
Outstanding powder metallurgy elements metallic sintered areas
We could offer you CZPT powder metallurgy parts like iron primarily based and copper based mostly with leading quality and cheapest value, make sure you only send the drawing or sample to us, we will in accordance to CZPT er’s need to make it. if you are intrigued in CZPT merchandise, make sure you do not be reluctant to speak to us, we would like to offer the prime top quality and best provider for you. thank you!
How do We Work with Our CZPT s
one. For a style specialist or a big firm with your very own CZPT staff: we prefer to receive a totally RFQ pack from you which includes drawing, 3D model, amount, pictures
2. For a start off-up firm owner or CZPT hand for CZPT : just ship an notion that you want to consider, you will not even need to know what casting is
three. Our sales will reply you within 24 several hours to verify even more information and give the believed estimate time
4. Our CZPT group will assess your inquiry and give CZPT provide in subsequent 1~3 operating days.
five. We can arrange a technological conversation meeting with you and CZPT engineers with each other anytime if required.
| Spot of origin: | Jangsu,China |
| Variety: | Powder metallurgy sintering |
| Spare components kind: | Powder metallurgy components |
| Equipment Check report: | Offered |
| Materials: | Iron,stainless,steel,copper |
| Crucial offering factors: | Good quality assurance |
| Mould kind: | Tungsten steel |
| Substance normal: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Tiny property appliances,Lockset,Electrical instrument, automobile, |
| Brand name Title: | OEM Provider |
| Plating: | Custom-made |
| Following-income Support: | On-line assistance |
| Processing: | Powder CZPT lurgr,CNC Machining |
| Powder CZPT lurgr: | Large frequency quenching, oil immersion |
| Good quality Control: | one hundred% inspection |
The Advantage of Powder CZPT lurgy Method
one. Expense successful
The closing merchandise can be compacted with powder metallurgy strategy ,and no need or can shorten the processing of equipment .It can help save content tremendously and lessen the manufacturing value .
two. Complicated styles
Powder metallurgy enables to obtain complicated designs directly from the compacting tooling ,without having any machining procedure ,like tooth ,splines ,profiles ,frontal geometries and so on.
3. CZPT precision
Achievable tolerances in the perpendicular route of compacting are usually IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Extra machining operations can boost the precision .
4. Self-lubrication
The interconnected porosity of the materials can be stuffed with oils ,getting then a self-lubricating bearing :the oil gives continuous lubrication amongst bearing and shaft ,and the technique does not require any further exterior lubricant .
5. CZPT technologies
The manufacturing method of sintered components is qualified as ecological ,since the materials waste is extremely low ,the merchandise is recyclable ,and the strength effectiveness is excellent due to the fact the substance is not molten.
FAQ
Q1: What is the variety of payment?
A: Generally you need to prepay fifty% of the complete amount. The balance ought to be pay out off prior to shipment.
Q2: How to assure the higher top quality?
A: a hundred% inspection. We have Carl Zeiss large-precision testing products and testing section to make sure each and every merchandise of dimension,physical appearance and pressure take a look at are very good.
Q3: How CZPT will you give me the reply?
A: we will contact you in twelve hrs as shortly as we can.
This fall. How about your shipping and delivery time?
A: Typically, it will take twenty five to 35 days following receiving your CZPT payment. The distinct shipping and delivery time is dependent on the things and the amount of your purchase. and if the merchandise was CZPT normal, we have to contemplate added 10-15days for tooling/mould made.
Q5. Can you produce in accordance to the samples or drawings?
A: Of course, we can create by your samples or specialized drawings. We can construct the molds and fixtures.
Q6: How about tooling Cost?
A: Tooling demand only charge after when 1st get, all long term orders would not demand once again even tooling repair or under maintance.
Q7: What is your sample plan?
A: We can source the sample if we have prepared areas in stock, but the CZPT ers have to pay out the sample cost and the courier expense.
Q8: How do you make CZPT enterprise CZPT -expression and great romantic relationship?
A: 1. We hold very good quality and aggressive cost to guarantee CZPT CZPT ers benefit
2. We regard each and every CZPT er as CZPT buddy and we sincerely do company and make buddies with them, no make a difference in which they occur from.
Certain pitches and qualified prospects of the worm do not permit the worm gear to drive the worm. This is beneficial when the application needs to lock the output if the software is running in the opposite route. When the helix angle is considerably less than 5°, the worm is self-locking. When the helix angle is increased than 10°, the worm can be pushed back again. Worm and worm equipment assemblies need to be mounted on vertical, non-intersecting shafts.