Product Description
Technical data:
1,output torque:200-50000(N.m)
2,rated power:0.18-200(kw)
3,input speed:≤1500 (rpm)
4,output speed:≤280(rpm)
5,transmission ratio:≥5.36
6,series:3
7,install form:M1-M6
8,Model no. :K/KA/KF/KAF/KH/KHF(37/47/57/67/77/87/97/107/127/157/167/187)
Other
1,Driving in a variety of forms: motor straight league, user with motor, pulley, wheel drive, couplings straight league drive, the handwheel device etc
2,Output in a variety of forms: can hollow shaft output and CHINAMFG shaft output, hollow shaft flange and CHINAMFG shaft flange, hollow shaft torque arm type, CHINAMFG shaft torque arm type, etc
3,Installed in a variety of forms: can base mounting, flange installation, torque arm installation, etc
| Type | 37 | 47 | 57 | 67 | 77 | 87 | 97 | 107 | 127 | 157 | 167 | 187 |
| Structure form | K KA KF KAF KAZ KAT KAB | |||||||||||
| Input power(KW) | 0.18-3 | 0.18-3 | 0.18-5.5 | 0.18-5.5 | 0.37-11 | 0.75-22 | 1.1-30 | 3-45 | 7.5-90 | 11-160 | 11-200 | 18.5-200 |
| Transmission ratio | 5.36-106.38 | 5.81-131.87 | 6.57-145.14 | 7.14-144.79 | 7.24-192.18 | 7.19-197.37 | 8.95-176.05 | 8.74-1410.46 | 8.68-146.07 | 12.65-150.41 | 17.28-163.91 | 170.27-180.78 |
| Allowable torque(N.m) | 200 | 400 | 600 | 820 | 1550 | 2700 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
| Weight(kg) | 11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Our process of production
Our product line
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
How do electronic or computer-controlled components integrate with winch drives in modern applications?
In modern applications, electronic or computer-controlled components play a crucial role in enhancing the functionality, precision, and safety of winch drives. These components integrate with winch drives to provide advanced control, monitoring, and automation capabilities. Here’s a detailed explanation of how electronic or computer-controlled components integrate with winch drives in modern applications:
- Control Systems:
Electronic or computer-controlled components are used to create sophisticated control systems for winch drives. These control systems allow operators to precisely control the speed, direction, and position of the winch drive. By integrating sensors, actuators, and feedback mechanisms, the control system can monitor the operating conditions and adjust parameters in real-time to optimize performance. Control systems may include programmable logic controllers (PLCs), microcontrollers, or dedicated electronic control units (ECUs) that communicate with the winch drive to execute commands and maintain desired operating parameters.
- Human-Machine Interfaces (HMIs):
Electronic components enable the integration of intuitive and user-friendly Human-Machine Interfaces (HMIs) with winch drives. HMIs provide a visual interface for operators to interact with the winch drive system. Touchscreen displays, buttons, switches, and graphical user interfaces (GUIs) allow operators to input commands, monitor system status, and access diagnostic information. HMIs also facilitate the adjustment of control parameters, alarm settings, and operational modes. The integration of HMIs enhances operator control and simplifies the operation of winch drives in modern applications.
- Sensors and Feedback Systems:
Electronic sensors are employed to gather real-time data about various parameters related to the winch drive and the operating environment. These sensors can measure variables such as load weight, cable tension, speed, temperature, and motor current. The collected data is then fed back to the control system, allowing it to make informed decisions and adjustments. For example, if the load exceeds a predefined limit, the control system can send a signal to stop the winch drive or activate an alarm. Sensors and feedback systems ensure accurate monitoring of operating conditions and enable proactive control and safety measures.
- Communication Protocols:
Electronic or computer-controlled components facilitate communication between winch drives and other devices or systems. Modern winch drives often support various communication protocols, such as Ethernet, CAN bus, Modbus, or Profibus, which enable seamless integration with higher-level control systems, supervisory systems, or industrial networks. This integration allows for centralized control, remote monitoring, and data exchange between the winch drive and other components or systems, enhancing coordination and automation in complex applications.
- Automation and Programmability:
Electronic or computer-controlled components enable advanced automation and programmability features in winch drives. With the integration of programmable logic controllers (PLCs) or microcontrollers, winch drives can execute pre-programmed sequences of operations, follow specific load profiles, or respond to external commands and triggers. Automation reduces manual intervention, improves efficiency, and enables synchronized operation with other equipment or systems. Programmability allows customization and adaptation of winch drive behavior to meet specific application requirements.
- Diagnostics and Condition Monitoring:
Electronic components enable comprehensive diagnostics and condition monitoring of winch drives. Built-in sensors, data logging capabilities, and advanced algorithms can monitor the health, performance, and operating parameters of the winch drive in real-time. This information can be used for predictive maintenance, early fault detection, and performance optimization. Additionally, remote access and network connectivity enable remote monitoring and troubleshooting, reducing downtime and improving maintenance efficiency.
In summary, electronic or computer-controlled components integrate with winch drives in modern applications to provide advanced control, monitoring, automation, and safety features. These components enable precise control, user-friendly interfaces, data-driven decision-making, communication with other systems, automation, and diagnostics. The integration of electronic components enhances the functionality, efficiency, and reliability of winch drives in a wide range of applications.
How do winch drives contribute to precise and controlled movement in lifting operations?
Winch drives play a crucial role in achieving precise and controlled movement in lifting operations. They provide the necessary power and control to lift and lower loads in a controlled manner. Here’s a detailed explanation of how winch drives contribute to precise and controlled movement in lifting operations:
- Pulling Power:
Winch drives are designed to generate substantial pulling power, allowing them to lift heavy loads. The power output of the winch drive is determined by factors such as the type of drive (electric, hydraulic, or pneumatic), motor power, and gear ratios. The high pulling power of winch drives enables them to handle loads with precision and control, even in challenging lifting scenarios.
- Variable Speed Control:
Many winch drives offer variable speed control, allowing operators to adjust the lifting or lowering speed according to the specific requirements of the operation. This feature enables precise movement control, particularly when dealing with delicate or sensitive loads. Operators can slow down the speed for fine positioning or speed up the operation for more efficient lifting, depending on the situation. Variable speed control enhances the precision and control of the lifting process, minimizing the risk of load damage or accidents.
- Braking Systems:
Winch drives are typically equipped with braking systems to ensure load holding and prevent unintended movement. The braking systems are designed to engage when the winch motor is not actively pulling or lowering the load, effectively immobilizing the load at the desired position. This feature allows for precise control over the load’s movement and prevents it from unintentionally drifting or descending. The braking systems contribute to the overall safety and stability of the lifting operation.
- Control Mechanisms:
The control mechanisms of winch drives play a significant role in achieving precise and controlled movement. Winch drives can be operated manually, through remote control systems, or integrated control interfaces. Remote control systems, for example, enable operators to control the winch drive from a safe distance, providing better visibility and control over the lifting operation. Integrated control interfaces often offer additional features such as load monitoring, digital displays, and programmable settings, allowing for more precise and controlled movement of the load.
- Load Monitoring and Safety Features:
Winch drives may incorporate load monitoring systems and safety features to further enhance precise and controlled movement. Load monitoring systems provide real-time feedback on the load’s weight, allowing operators to adjust the lifting parameters accordingly. Safety features such as overload protection and limit switches prevent the winch drive from operating beyond its capacity or reaching unsafe positions, ensuring controlled movement and preventing damage or accidents.
By combining their pulling power, variable speed control, braking systems, control mechanisms, and safety features, winch drives enable precise and controlled movement in lifting operations. They provide the necessary power, control, and safety measures to handle heavy loads with accuracy, minimizing the risk of load damage, accidents, or injuries. The precise and controlled movement achieved through winch drives enhances operational efficiency, load positioning, and overall safety in lifting operations.
Can you explain the key components and functions of a winch drive mechanism?
A winch drive mechanism consists of several key components that work together to provide controlled pulling or lifting capabilities. Each component has a specific function that contributes to the overall operation of the winch drive. Here’s a detailed explanation of the key components and their functions:
- Power Source:
The power source is the component that provides the energy to drive the winch mechanism. It can be an electric motor, hydraulic system, or even a manual crank. Electric motors are commonly used in modern winches due to their efficiency, controllability, and ease of operation. Hydraulic systems are often employed in heavy-duty winches that require high pulling capacities. Manual winches, operated by hand-cranking, are typically used in lighter applications or as backup systems. The power source converts the input energy into rotational motion, which drives the other components of the winch mechanism.
- Gearbox or Transmission:
The gearbox or transmission is responsible for controlling the speed and torque output of the winch drive. It consists of a series of gears arranged in specific ratios. The gears are engaged or disengaged to achieve the desired speed and torque requirements for the application. The gearbox allows the winch drive to provide both high pulling power or low-speed precision, depending on the needs of the task. It also helps distribute the load evenly across the gear teeth, ensuring smooth and reliable operation.
- Drum or Spool:
The drum or spool is a cylindrical component around which the cable or rope is wound. It is typically made of steel or other durable materials capable of withstanding high tension forces. The drum is connected to the rotational output of the gearbox or transmission. As the gearbox rotates, the drum winds or unwinds the cable, depending on the direction of rotation. The diameter of the drum determines the pulling or lifting capacity of the winch drive. A larger drum diameter allows for a greater length of cable to be wound, resulting in increased pulling power.
- Cable or Rope:
The cable or rope is the element that connects the winch drive to the load being pulled or lifted. It is typically made of steel wire or synthetic materials with high tensile strength. The cable is wound around the drum and extends out to the anchor point or attachment point of the load. It acts as the link between the winch drive and the object being moved. The choice of cable or rope depends on the specific application requirements, such as the weight of the load, environmental conditions, and desired flexibility.
- Braking System:
A braking system is an essential component of a winch drive mechanism to ensure safe and controlled operation. It prevents the cable or rope from unwinding uncontrollably when the winch is not actively pulling or lifting a load. The braking system can be mechanical or hydraulic, and it engages automatically when the winch motor is not applying power. It provides a secure hold and prevents the load from slipping or releasing unintentionally. The braking system also helps control the descent of the load during lowering operations, preventing sudden drops or free-falls.
- Control System:
The control system allows the operator to manage the operation of the winch drive. It typically includes controls such as switches, buttons, or levers that enable the activation, direction, and speed control of the winch. The control system can be integrated into the winch housing or provided as a separate control unit. In modern winches, electronic control systems may offer additional features such as remote operation, load monitoring, and safety interlocks. The control system ensures precise and safe operation, allowing the operator to adjust the winch drive according to the specific requirements of the task.
In summary, a winch drive mechanism consists of key components such as the power source, gearbox or transmission, drum or spool, cable or rope, braking system, and control system. The power source provides the energy to drive the winch, while the gearbox controls the speed and torque output. The drum or spool winds or unwinds the cable, which connects the winch drive to the load. The braking system ensures safe and controlled operation, and the control system allows the operator to manage the winch’s performance. Together, these components enable winch drives to provide controlled pulling or lifting capabilities in a wide range of applications.
editor by Dream 2024-05-02
China 1400rpm worm gear reducer worm speed gearbox wpo120 motor gear box for industrial machine double stage worm gearbox
2023-06-14
China Best Selling Italian Quality Geared Traction Motor Machine HW135 GEM to Passenger Elevators Lifts Parts Gearbox Motor Gear GEM with high quality
Warranty: 3 years
Applicable Industries: Creating Materials Retailers, Lifts and elevators
Personalized assistance: indeed
Gearing Arrangement: Worm
Output Torque: 950 – 1.080 N/m
Output Velocity: ,5 – 1,2 m/s
Gearbox for 3,4 travellers, VVVF: Artificial oil for daily life, sleek start off/end, no particular maintenance
Cabin pace until finally 1,2m/s, unique 3VF: Can be effortlessly dis-assembled for easy transport and set up
With one-section 230V-50Hz admirer: Without having external help
Only 2 details of fixation: No special tools needed for servicing
Choice customised symbol and coloration: No Sounds: much less than 60 Db (complying with IEC 39-4 CEI EN 60034-9),
one hundred% Italian product, a hundred% Produced in Italy: one hundred% Italian manufacturing by Italian skilled specialists
No manufacturing facilities outside Italy: 100% Italian Property
GEM ITALY: Unique device for VVVF push
Certification: EN 81
Packaging Particulars: Gearbox on pallet or inside wooden box
Port: Any in Northern Italy
Specification
| item | value |
| Warranty | 3 many years |
| Certification | EN 81 |
| Applicable Industries | Building Material Stores, Lifts and elevators |
| Customized assist | yes |
| Place of Origin | Italy |
| Brand Title | GEM |
| Gearing Arrangement | Worm |
| Output Torque | 950 – 1.080 N/m |
| Output Pace | 0, garden resource and gear electrical chainsaw spare parts 19 inch chainsaw bars 5 – 1,2 m/s |
| Gearbox for 3,4 travellers, VVVF | Synthetic oil for daily life, easy commence/quit, no specific servicing |
| Cabin pace until finally 1,2m/s, special 3VF | Can be simply dis-assembled for easy transportation and set up |
| With one-section 230V-50Hz fan | Without exterior support |
| Only 2 factors of fixation | No special equipment required for servicing |
| Option customised brand and colour | No Noise: considerably less than sixty Db (complying with IEC 39-4 CEI EN 60034-9), |
| 100% Italian solution, one hundred% Made in Italy | 100% Italian creation by Italian expert professionals |
| No manufacturing facilities outside Italy | 100% Italian Property |
| GEM ITALY | Special machine for VVVF drive |
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-02-10
China S Series Worm Gear Box Worm Reduction Gear Motor Worm Gearbox for Woodworking Machine Motor wholesaler
Item Description
Helical Gearmotor Speed Reducer Gearbox R Collection
Functions:
-Large performance: 92%-ninety seven%
-Compact composition: Small offset output, two stage and three stage are in the very same box.
-High precision: the equipment is made of large-high quality alloy steel forging, carbonitriding and hardening treatment, grinding approach to make sure high precision and stable running.
-Substantial interchangeability: highly modular, serial style, strong flexibility and interchangeability.
Specialized parameters
| Ratio | 3.forty one-289.74 |
| Input electrical power | .twelve-160KW |
| Output torque | sixty one-23200N.m |
| Output pace | five-415rpm |
| Mounting kind | Foot mounted, flange mounted, foot and flange mounted, one-phase foot mounted, one phase flange mounted, Flange-mounted with extended bearing hub |
| Input Strategy | Flange enter(AM), shaft enter(Advertisement), inline AC motor enter, or AQA servo motor |
| Brake Launch | HF-handbook launch(lock in the brake launch position), HR-handbook launch(autom-atic braking placement) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor security Bimetal swotch) |
| Mounting Place | M1, M2, M3, M4, M5, M6 |
| Type | S37-S187 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 large-toughness solid iron from R37,forty seven,fifty seven,sixty seven,seventy seven,87 |
| Housing material | HT250 Substantial toughness forged iron from R97 107,137,147,157,167,187 |
| Warmth treatment technology | carbonitriding and hardening remedy |
| Efficiency | 92%-ninety seven% |
| Lubricant | VG220 |
| Safety Course | IP55, F class |
High quality Manage
Good quality:Insist on Enhancement,Try for CZPT With the growth of products producing indurstry,customer never ever satirsfy with the current top quality of our products,on the contrary,wcreate the worth of quality.
Good quality policy:to enhance the total level in the discipline of power transmission
High quality View:Steady Improvement , pursuit of excellence
Quality Philosophy:Good quality results in worth
3. Incoming Top quality Manage
To create the AQL suitable level of incoming materials management, to provide the content for the whole inspection, sampling, immunity. On the acceptance of experienced goods to warehousing, substandard products to take return, examine, rework, rework inspection liable for monitoring bad, to keep an eye on the provider to consider corrective actions to prevent recurrence.
four. Approach High quality Manage
The producing web site of the very first examination, inspection and closing inspection, sampling according to the needs of some tasks, judging the quality change trend identified irregular phenomenon of producing, and supervise the generation section to improve, get rid of the irregular phenomenon or state
five. FQC(Closing QC)
After the producing office will complete the product, stand in the customer’s position on the completed item quality verification, in purchase to guarantee the good quality of consumer expectations and wants.
six. OQC(Outgoing QC)
After the solution sample inspection to establish the qualified, enabling storage, but when the completed merchandise from the warehouse before the formal delivery of the products, there is a check out, this is called the shipment inspection.Check content material:In the warehouse storage and transfer standing to affirm, although confirming the delivery of the item is a solution inspection to establish the competent
Certifications
packaging
FAQ
1. How to decide on a gearbox which satisfies our necessity?
You can refer to our catalogue to choose the gearbox or we can assist to choose when you give
the specialized data of needed output torque, output velocity and motor parameter and many others.
two. What data shall we give prior to placing a obtain get?
a) Kind of the gearbox, ratio, enter and output kind, enter flange, mounting situation, and motor informationetc.
b) Housing color.
c) Acquire amount.
d) Other specific specifications.
3. What industries are your gearboxes currently being used?
Our gearboxes are widely utilised in the regions of textile, foodstuff processing, beverage, chemical industry,
escalator,automated storage products, metallurgy, tabacco, environmental safety, logistics and and so forth.
four. Doyou sell motors?
We have secure motor suppliers who have been coperating with us for a extended-time. They can offer motors
with large good quality.
|
US $260-3,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Ratio | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | S37-S187 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efficiency | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
|
US $260-3,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Ratio | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | S37-S187 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efficiency | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Is a worm gear reducer right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer is right for your application, you’ve come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer
Worm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducers require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducers produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducers, so they can be used in tight spaces and applications where space is limited.
Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducers are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducers are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducers are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducers have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducers have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer can produce the same amount of output as a 1/2 HP hypoid reducer. A Nissei Corporation study compared the two types of reducers, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer.
The efficiency of a worm gear reducer depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer also have an impact on its efficiency. As a result, worm gear reducers should be used with the right type of lubricant.
In a worm gear reducer, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer is also quiet and has a low friction coefficient.
It has a low clearance
Worm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducers are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducers, worm gear reducers are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducers are one of the most popular types of reducers. It provides high torque and high speed ratio in a compact package. These reducers are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducers come in a variety of shapes and sizes, including parallel shaft reducers and planetary worm reducers. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2022-11-28
china Cheap Agricultural Custom Made Small Worm Gear Motor Plainetary Gearbox Car Transmission Speed Reducer Speed Increasing Gear Box for Farm Use Machine manufacturers
Merchandise Description
Outstanding powder metallurgy elements metallic sintered areas
We could offer you CZPT powder metallurgy parts like iron primarily based and copper based mostly with leading quality and cheapest value, make sure you only send the drawing or sample to us, we will in accordance to CZPT er’s need to make it. if you are intrigued in CZPT merchandise, make sure you do not be reluctant to speak to us, we would like to offer the prime top quality and best provider for you. thank you!
How do We Work with Our CZPT s
one. For a style specialist or a big firm with your very own CZPT staff: we prefer to receive a totally RFQ pack from you which includes drawing, 3D model, amount, pictures
2. For a start off-up firm owner or CZPT hand for CZPT : just ship an notion that you want to consider, you will not even need to know what casting is
three. Our sales will reply you within 24 several hours to verify even more information and give the believed estimate time
4. Our CZPT group will assess your inquiry and give CZPT provide in subsequent 1~3 operating days.
five. We can arrange a technological conversation meeting with you and CZPT engineers with each other anytime if required.
| Spot of origin: | Jangsu,China |
| Variety: | Powder metallurgy sintering |
| Spare components kind: | Powder metallurgy components |
| Equipment Check report: | Offered |
| Materials: | Iron,stainless,steel,copper |
| Crucial offering factors: | Good quality assurance |
| Mould kind: | Tungsten steel |
| Substance normal: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Tiny property appliances,Lockset,Electrical instrument, automobile, |
| Brand name Title: | OEM Provider |
| Plating: | Custom-made |
| Following-income Support: | On-line assistance |
| Processing: | Powder CZPT lurgr,CNC Machining |
| Powder CZPT lurgr: | Large frequency quenching, oil immersion |
| Good quality Control: | one hundred% inspection |
The Advantage of Powder CZPT lurgy Method
one. Expense successful
The closing merchandise can be compacted with powder metallurgy strategy ,and no need or can shorten the processing of equipment .It can help save content tremendously and lessen the manufacturing value .
two. Complicated styles
Powder metallurgy enables to obtain complicated designs directly from the compacting tooling ,without having any machining procedure ,like tooth ,splines ,profiles ,frontal geometries and so on.
3. CZPT precision
Achievable tolerances in the perpendicular route of compacting are usually IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Extra machining operations can boost the precision .
4. Self-lubrication
The interconnected porosity of the materials can be stuffed with oils ,getting then a self-lubricating bearing :the oil gives continuous lubrication amongst bearing and shaft ,and the technique does not require any further exterior lubricant .
5. CZPT technologies
The manufacturing method of sintered components is qualified as ecological ,since the materials waste is extremely low ,the merchandise is recyclable ,and the strength effectiveness is excellent due to the fact the substance is not molten.
FAQ
Q1: What is the variety of payment?
A: Generally you need to prepay fifty% of the complete amount. The balance ought to be pay out off prior to shipment.
Q2: How to assure the higher top quality?
A: a hundred% inspection. We have Carl Zeiss large-precision testing products and testing section to make sure each and every merchandise of dimension,physical appearance and pressure take a look at are very good.
Q3: How CZPT will you give me the reply?
A: we will contact you in twelve hrs as shortly as we can.
This fall. How about your shipping and delivery time?
A: Typically, it will take twenty five to 35 days following receiving your CZPT payment. The distinct shipping and delivery time is dependent on the things and the amount of your purchase. and if the merchandise was CZPT normal, we have to contemplate added 10-15days for tooling/mould made.
Q5. Can you produce in accordance to the samples or drawings?
A: Of course, we can create by your samples or specialized drawings. We can construct the molds and fixtures.
Q6: How about tooling Cost?
A: Tooling demand only charge after when 1st get, all long term orders would not demand once again even tooling repair or under maintance.
Q7: What is your sample plan?
A: We can source the sample if we have prepared areas in stock, but the CZPT ers have to pay out the sample cost and the courier expense.
Q8: How do you make CZPT enterprise CZPT -expression and great romantic relationship?
A: 1. We hold very good quality and aggressive cost to guarantee CZPT CZPT ers benefit
2. We regard each and every CZPT er as CZPT buddy and we sincerely do company and make buddies with them, no make a difference in which they occur from.
Certain pitches and qualified prospects of the worm do not permit the worm gear to drive the worm. This is beneficial when the application needs to lock the output if the software is running in the opposite route. When the helix angle is considerably less than 5°, the worm is self-locking. When the helix angle is increased than 10°, the worm can be pushed back again. Worm and worm equipment assemblies need to be mounted on vertical, non-intersecting shafts.
china supplier F Series Gear Motor of Mixer Machine manufacturers
Product Description
F Series Equipment CZPT for CZPT CZPT ry. CZPT cal gearbox sequence not only has increased transmission performance and loading capability than those of single-stage worm wheel transmission, but also decreases room. Furthermore, under the shut quantity, the collection can obtain larger transmission ratio and is more favorable for equipment environment. This item can be combined with CZPT reducers to satisfy distinct needs. S sequence with self-lock purpose
Strength Performance: CZPT growing older the benefits of substantial performance of CZPT cal gears and clean transmission of CZPT s, the reducer performs with excellent security and efficiency is earlier mentioned 90%
Loading Ability: Obtainable with CZPT ranges from .12KW to 37KW, depending on distinct requirements and apps.
Set up Flexibility: All models are made for a choice of mounting position M1-M6 specified by CZPT ers.
RICHMAN CZPT ERSAL SOURCING CO Restricted is found in HangZhou ZheJiang . With far more than 20 a long time knowledge in gear transmission location, we have CZPT owned factory and solution traces. Worm reducer (WP collection RV collection VF collection), screw jack reducer (WSH sequence) and CZPT cal gearbox (K,S,R,F sequence) are current primarily goods. Rigorous and precision good quality handle process helps make the last items fulfill demands of CZPT CZPT ers.
We try out to produce distinct markets, cooperate with sorts of CZPT ers, which can makes us preserve transferring ahead, keep progressive and intercontinental vision. Richman CZPT CZPT is your best companion of transmission resolutions.
Protection PROVISIONS: Worm drives ought to not be utilised as a locking system to safe large objects, which might lead to damage or injuries for the duration of reverse motion. In non-possibly harmful purposes, self-locking is needed to avert reverse rotation, and then a lower-pitch single-threaded worm is employed to routinely lock the worm equipment to prevent reverse rotation.
china Custom 555 DC Micro Worm Geared Motor with Low Speed for Coffee Machine manufacturers
Solution Description
A. 555 dc micro CZPT ed motor with low speed for espresso equipment
one. Voltage: twelve-24V
two. CZPT : 1-100RPM
3. Torque: 2-15kgf.cm
4. Output CZPT : .1-30W
five. Gearbox Ratio: one:eighty one to 1: 621
six. Gearbox Diameter: 40mm*58mm
seven. Gearbox Length: 58mm
eight. CZPT Duration: 57mm
nine. Shaft Diameter: 8mm
ten. Shaft Length: Customized
11. Normal Application: Central air conditioning valve, Amusement tools, Coinrefund gadgets, Grill, Oven, Peristaltic pump, ATM lender computerized technique, CZPT tools, Place of work products, CZPT appliance, CZPT matic actuator, and others
Observe: The info sheet is only for reference, We can make the motor according to your need after Evaluation
B. Firm Ability
HangZhou CZPT son CZPT Co. Ltd is a company and exporter of CZPT of motors with in excess of 10 years experience.
Our merchandise ranges include:
one) DC Brush motor: 6-130mm diameter, .01-1000W output CZPT
2) DC Spur Gear CZPT : 12-110mm diameter, .1-300W output CZPT
3) DC Planeary Gear CZPT : ten-82mm diameter, .1-100W output CZPT
four) Brushless DC CZPT : 28-110mm, 5-1500W output CZPT
five) Stepper CZPT : NEMA 08 to NEMA forty three, Can with gearbox and guide screw
six) Servo CZPT : 42mm to 130mm diameter, fifty-4000w
7) AC Gear CZPT : 49 to 100mm diameter, 6-a hundred and forty output CZPT
one. Creation Line:
2. Tests Products:
3. Certificates:
4. CZPT er Visits:
6. FAQ:
Q: What’s your main products?
A:We currently make Brushed Dc CZPT s, Brushed Dc equipment CZPT s, Planetary Dc Gear CZPT s, Brushless Dc CZPT s, Stepper motors and Ac CZPT s and many others. You can check out the specs for above motors on CZPT internet site and you can email us to suggest necessary motors for every your specification as well.
Q:How to select a suitable motor?
A:If you have motor photographs or drawings to display us, or you have in depth specs like voltage, pace, torque, motor dimensions, operating manner of the motor, necessary daily life time and noise degree and so forth, please do not wait to let us know, then we can recommend suited motor for every your request accordingly.
Q: Do you have CZPT ized services for your common motors?
A:Yes, we can CZPT ize for every your ask for for the voltage, pace, torque and shaft dimensions/shape. If you need additional wires/cables soldered on the terminal or require to add connectors, or capacitors or EMC we can make it way too.
Q:Do you have personal style provider for motors?
A:Indeed, we would like to design motors individually for CZPT CZPT ers, but it might want some mould charge and design and style demand.
Q:Can I have samples for testing initial?
A:Sure, undoubtedly you can. Following confirmed the necessary motor specs, we will quotation and provide a proforma invoice for samples, once we get the payment, we will get a PASS from CZPT account office to continue samples appropriately.
Q:How do you make positive motor top quality?
A:We have CZPT personal inspection processes: for incoming supplies, we have signed sample and drawing to make sure qualified incoming materials for generation method, we have tour inspection in the method and last inspection to make sure experienced items just before transport.
Q:What’s your direct time?
A:Generally talking, CZPT standard common product will want twenty five-30days, a bit CZPT er for CZPT ized goods. But we are quite versatile on the lead time, it will depends on the particular orders
Q:What’s your payment time period?
A:For all CZPT new CZPT ers, we will require forty% deposite, 60% paid out before shipment.
Q:When will you reply soon after acquired my inquiries?
A:We will reaction within 24 hrs when get your inquires.
Q:How can I trust you to make certain my funds is protected?
A:We are qualified by the 3rd celebration SGS and we have exported to in excess of 85 countries up to June.2017. You can check out CZPT reputation with CZPT present CZPT ers in your nation (if CZPT CZPT ers do not brain), or you can purchase via alibaba to get trade assurance from alibaba to make confident your income is secure.
Q:What is the least buy quantity?
A:Our bare minimum purchase amount depends on different motor versions, make sure you electronic mail us to verify. Also, we typically do not acknowledge individual use motor orders.
Q:What is actually your shipping and delivery technique for motors?
A:For samples and packages much less than 100kg, we usually advise categorical transport For large offers, we normally propose air delivery or sea delivery. But it all depends on CZPT CZPT ers’ demands.
Q:What certifications do you have?
A:We presently have CE and ROSH certifications.
Q:Can you send out me your price tag list?
A:Because we have hundreds of different merchandise, and cost varies for every different technical specs, we are not capable to offer a price record. But we can quotation inside of 24 hours as soon as acquired your inquirues to make certain you can get the cost in time.
Q:Can I visit your firm?
A:Yes, welcome to visit CZPT firm, but remember to let us know at least two months in CZPT to help us make confident no other meetings for the duration of the day you visit us. Thanks!
Weclome contact with us if have any concerns about this motor or other merchandise!
The travel factor is a worm. In get to blend the wheel/worm into a worm gear, it have to be ensured that the middle length is equal and the transmission ratio is equivalent. Heart distances are accessible from stock in modest actions amongst 17mm and 80mm. Every single centre distance has multiple gear ratios. Ep worm gears are ideal for the creation of worm drives with a shaft angle of 90°. Utilizing a worm travel, really large reduction ratios (up to one hundred:1) can be reached.
china Cost Integrated Machine Series 2408 Brushless Motor Drive for AC DC Motor Controller 12V manufacturers
Solution Description
| BG BL 2408 | |
| Title | Note |
| DC+/DC- | DC voltage input (DC 12V~DC 32V) |
| U,V,W | Motor Phase Line |
| Hu,Hv,Hw | Hall signal of brushless DC motor |
| VCC | Hall CZPT + |
| SV | one. External speed handle potentiometer 2. Analog signal pace control input 3. PWM velocity manage sign input |
| F/R | When disconnected or high level, the motor rotates forward, F/R and COM are shorted or the reduced level motor reverses |
| EN | End sign control terminal, the motor will stop gradually when the higher stage or the port is disconnected, and the minimal amount or the EN and COM will be limited-circuited and operate usually |
| BRK | Brake signal handle terminal, substantial degree or port disconnection is typical operation, lower amount or BRK and COM brief link is CZPT braking |
| ALARM | General public port |
| Electrical Specs | ||||
| Tasks | Minimum value | Common values | Maximum value | Device |
| Enter voltage | 12 | 24 | 32 | VDC |
| Output existing | 8 | 60 | A | |
| Velocity management | 3000 | 20000 | Rpm | |
| Hall sign | 4.5 | five | 5.5 | VDC |
| Corridor travel | twenty | mA | ||
| Exterior velocity regulating potentiometer | 10 | KΩ | ||
| Bodyweight | / | |||
| Dimension | / | |||
| Manage manner | Square waves | |||
| Velocity regulation mode | -5 VDC analog enter, -100% PWM input (PWM frequency range :[1 Kz-20KHz) | |||
| More than-recent defense perform | Overcurrent defense takes place when the current exceeds the working current location price and lasts a set time | |||
| Overpressure | An overvoltage security takes place when the voltage exceeds thirty V | |||
| undervoltage | undervoltage defense when voltage is beneath ten V | |||
| Hall anomaly | Hall signal anomaly | |||
| We can also CZPT ize products according to CZPT er needs. | ||||
Set up in 1994, HangZhou BG CZPT Manufacturing unit is a specialist maker of brushless DC motors, brushed DC motors, planetary equipment motors, CZPT motors, CZPT motors and AC motors. We have a plant spot of 6000 sq. meters, numerous patent certificates, and we have the independent design and growth abilities and powerful complex force, with an annual output of more than 1 million units. Considering that the commencing of its establishment, BG motor has centered on the overall remedy of motors. We manufacture and design motors, supply professional CZPT ized solutions, reply speedily to CZPT er demands, and actively assist CZPT ers to resolve issues. Our motor goods are exported to 20 countries, like the CZPT States, Germany, CZPT , the CZPT CZPT dom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and many others.
Our founder, Mr. CZPT , has much more than 40 years of encounter in motor technology, and CZPT other engineers also have more than 15 several years of encounter, and 60% of CZPT staff have a lot more than 10 years of expertise, and we can assure you that the high quality of CZPT motors is leading notch.
The goods go over AGV, underwater robots, robots, sewing equipment sector, automobiles, healthcare tools, automatic doors, lifting gear, industrial products and have a wide selection of apps.
We strive for excellence in the high quality of every item, and we are only a tiny and refined company.
Our eyesight: CZPT the planet forward and make existence much better!
1. How can I use the driver for the 1st time?
A: Right after properly connecting the CZPT line, motor line, and Hall line, the external potentiometer slowly and gradually accelerates, and the motor rotates accurately, and then test the empower, route and other functions in switch. If you are unfamiliar with this solution, you must check it for the very first time before setting up it for actual use.
two. What is the effect of reverse CZPT connection?
A: Will burn up the generate immediately.
3. What is the highest voltage of the higher handle signal V?
A: The maximum voltage of the speed handle sign is 5V, exceeding this voltage will lead to the push to burn off.
four. Following the driver has been working for a CZPT time, the housing is reasonably hot, is it normal?
A: Normally, below regular temperature, functioning the shell for a CZPT time to 90 levels will not influence the overall performance.
five. The CZPT indicator is on, but the motor does not rotate and shakes. What is the reason?
A:It may be that there is an error among the period line and the Hall line. Please follow the motor manual and reconnect the CZPT to test.
6. Can I adjust the pace of my motor to 6000 with this driver?
A:The highest speed of the brushless motor is identified by the parameters of the motor by itself, and the driver can manage the motor pace from to the maximum pace.
7. I previously have a motor on my hand. How do I hook up it after getting this driver?
A:You have to very first decide the definition of the phase line and Corridor line of the motor on your hand ahead of wiring. If you are not positive, you want to question the motor company. Incorrect wiring will lead to damage to the travel.
8. Can I include some functions to this drive or create new products?
A: Indeed, please contact CZPT firm.
The efficiency of a worm equipment transmission is dependent to a huge extent on the helix angle of the worm. Multi-threaded worms and gears with higher helix angles have verified to be 25% to 50% more productive than single-threaded worms. The sliding action of the worm meshing with or meshing with the worm gear benefits in significant friction and loss of efficiency in contrast to other sorts of gears. Improve effectiveness with hardened and ground worm swap bronze worm gears.
china manufacturer manufacturer wholesaler Planetary Gearbox Gear Box Washing Machine Spare Parts Helical Gearbox Worm Reducer Worm Gear Motor Gears Planetary manufacturers
Solution Description
truck crane swing planetary gear reducer hydraulic slewing travel gearbox
Merchandise description:
Daixin planetary reducer gearbox is developed with massive torque, higher commence and transmission efficiency, low-velocity steadiness, compact radial dimension, lower sounds, and so on.
The principal gadgets we are producing are strolling reducers, lifting reducers and swing reducers.
They are extensively utilized for vehicle cranes, crawler cranes, truck mounted cranes, marine cranes, aerial operate vehicles, CZPT s, and so forth.
| Item | Slewing generate reducer |
| Model | DH10B103S |
| Max. output torque | 11500 Nm |
| Ratio | 102.ninety five:1 |
| Max. input torque | 111.5Nm |
| Max. enter pace | 1788 r/min |
| Max. output velocity | seventeen.37 r/min |
| Software | slewing push for truck crane, wrecker, aerial working system, and many others |
| OEM | Suitable |
Merchandise characteristics:
1.Compact measurement
2.Low sound
3.Substantial begin-up and functioning effectiveness
four.Simple set up, procedure and servicing
5.Various models for broad apps
six.A single year warranty
seven.Free factors for alternative in warranty period of time
eight.Specialist and personalized solution for diverse specifications
nine.Free specialized support at any time
10.Customer coaching is CZPT .
Packing and shipping particulars:
Packing technique: plywood box (1 laptop / box)
Business details:
ZheJiang CZPT CZPT CZPT nology Co., Ltd is a scientific and technological business engaged in the research, improvement and generation of planetary equipment transmission products, like slewing reducers, Vacation travel reducers, lifting winch reducers, hydraulic winches, and so on.
The company has usually set quality management as the prime precedence of the company’s development. The goods are manufactured not only satisfy the worldwide ISO 4301 and ISO9001 expectations, but also satisfy the US SAE J706 and the CZPT pean CZPT CE expectations.
Daixin CZPT CZPT nology depends on top quality, status and support to produce, cultivate and consolidate the national and global marketplaces. Be CZPT companions and be CZPT friends.
Our clients:
The company depends on high quality, popularity and service to create, cultivate and consolidate the countrywide and global markets.
Presently, the cooperative CZPT ers consist of: the CZPT design equipment companies CZPT and Zoomlion, the largest wrecker company ZheJiang Yuehai Firm, and the largest substantial-altitude automobile producer HangZhou Handler Company.
Products are also exported to Russia, Belarus, Spain, Uk, Canada, Australia, India, Malaysia and other nations around the world.
FAQ:
one.How to pick the product which satisfies CZPT need?
A) Search by means of CZPT store, locate a correct merchandise, ship me an inquiry, I estimate information for you.
B) In situation no appropriate merchandise in CZPT store, deliver me an inquiry with your needs, we can CZPT ize for you.
two.What is payment expression?
A) For normal design: 30% deposit, the equilibrium prior to loading.
B) For CZPT ized style: 50% deposit, the stability before loading.
Payment expression is negotiable according to order.
3.What is shipping time?
A) For typical designs in inventory, shipping and delivery time are 5-7 times.
B) For CZPT ized types and new production, supply time are 30-40 times.
five.How about soon after-sale services?
A) In guarantee, all spare components are sent for free of charge.
B) CZPT guarantee, all spare parts are offered with the most affordable production cost.
Warranty period of time is 1 yr, but CZPT servicing is for the whole life time of merchandise, so no be concerned for reselling and individual resell.
Thank you for the time. For any concern or needs, please get in touch with me 🙂
Worm gears are proper angle drives that provide massive equipment ratios with fairly brief middle-to-middle distances from 1/4″ to eleven”. When appropriately put in and lubricated, they provide as the quietest, smoothest-running equipment variety. Simply because worm gear drives can obtain large gear ratios, optimum reduction can be attained in a more compact place than numerous other kinds of equipment drives. The worm and worm equipment run at a 90° angle on non-intersecting axes.
china supplier Elht Series High Precision Harmonic Robot Reducer Drive Strain Wave Gear Set for CNC Machine Sewing Machine Small Gear Speed Stepper Motor manufacturers
Solution Description
LHT Series
A mixture merchandise that with massive diameter hollow gap, flat shape, which is effortless to run.
LHN Series
Gentle bodyweight product, twenty% lighter than common merchandise.
LHG Series
Higher torque. Examine with regular goods, LHG series’ torque ability is thirty% higher. And the services life is increased by forty three%, with large load capability and higher reliablity.
| CONTAST US |
LHT/LHN Rated parameters
| Model | Reduction ratio | Rated torque at 2000r/min input | Permissible peak torque at begin and quit | Permissible maximum benefit for common load torque | Permissible maximum momentary torque | Permissible maximum input rotational pace | Permissible average input rotational velocity | Backlash | Design daily life | ||||
| Grease | Grease | ||||||||||||
| Nm | kgfm | Nm | kgfm | Nm | kgfm | Nm | kgfm | r/min | r/min | Arc Sec | Hour | ||
| 14 | fifty | 6.2 | .six | twenty.seven | 2.one | 7.9 | .7 | forty.three | 4.1 | 7000 | 3000 | <=30 | 10000 |
| eighty | 9 | .nine | 27 | 2.seven | twelve.7 | one.three | 54.one | 5.five | |||||
| a hundred | nine | .9 | 32 | 3.three | twelve.7 | 1.three | sixty two.1 | six.three | |||||
| 17 | fifty | 18.4 | 1.9 | 39 | 4 | 29.9 | three | 80.5 | eight.2 | 6500 | 3000 | <=30 | 15000 |
| 80 | twenty five.3 | two.6 | 49.5 | 5 | 31 | three.2 | one hundred.1 | 10.2 | |||||
| a hundred | 27.six | 2.8 | sixty two | 6.3 | 45 | 4.six | 124.two | 12.7 | |||||
| 20 | 50 | 28.8 | 2.9 | sixty four.four | six.6 | 39 | four | 112.seven | eleven.5 | 5600 | 3000 | <=30 | 15000 |
| 80 | 39.1 | four | eighty five | 8.8 | fifty four | 5.five | 146.one | fourteen.9 | |||||
| one hundred | forty six | 4.7 | 94.three | nine.six | 56 | five.8 | 169.1 | seventeen.two | |||||
| one hundred twenty | forty six | 4.7 | a hundred | 10.2 | 56 | five.eight | 169.one | seventeen.two | |||||
| 160 | forty six | four.7 | one hundred | 10.2 | fifty six | five.eight | 169.1 | 17.two | |||||
| 25 | 50 | 44.9 | 4.6 | 113 | 11.5 | sixty three | six.5 | 213.nine | 21.8 | 4800 | 3000 | <=30 | 15000 |
| 80 | 72.five | seven.4 | 158 | sixteen.1 | one hundred | ten.two | 293.three | 29.nine | |||||
| 100 | seventy seven.one | 7.nine | 181 | eighteen.four | 124 | twelve.seven | 326.6 | 33.three | |||||
| one hundred twenty | 77.1 | 7.nine | 192 | 19.6 | 124 | 12.seven | 349.6 | 35.6 | |||||
| 32 | fifty | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | forty four.eight | 4000 | 3000 | <=30 | 15000 |
| eighty | one hundred thirty five.seven | 13.8 | 350 | 35.six | 192 | 19.6 | 653 | sixty six.6 | |||||
| one hundred | 157.6 | sixteen.one | 383 | 39.1 | 248 | 25.three | 744 | 75.nine | |||||
| forty | one hundred | 308 | 37.two | 660 | sixty seven | 432 | forty four | 1232 | 126.seven | 4000 | 3000 | <=30 | 15000 |
LHG Rated parameters
| Model | Reduction ratio | Rated torque at 2000r/min enter | Permissible peak torque at commence and stop | Permissible maximum price for regular load torque | Permissible maximum momentary torque | Permissible maximum enter rotational speed | Permissible average enter rotational velocity | Backlash | Design existence | ||||
| Grease | Grease | ||||||||||||
| Nm | kgfm | Nm | kgfm | Nm | kgfm | Nm | kgfm | r/min | r/min | Arc Sec | Hour | ||
| 14 | fifty | seven | .seven | 23 | two.three | nine | .9 | forty six | 4.seven | 14000 | 8500 | <=20 | 15000 |
| eighty | 10 | 1 | thirty | 3.one | 14 | 1.four | 61 | 6.2 | |||||
| one hundred | ten | one | 36 | 3.7 | fourteen | one.4 | 70 | 7.2 | |||||
| 17 | 50 | 21 | two.one | 44 | 4.5 | 34 | three.4 | 91 | nine | 10000 | 7300 | <=20 | 20000 |
| 80 | 29 | 2.nine | 56 | 5.7 | 35 | 3.six | 113 | twelve | |||||
| a hundred | 31 | 3.two | 70 | seven.two | fifty one | 5.two | 143 | 15 | |||||
| 20 | 50 | 33 | 3.three | 73 | seven.4 | 44 | four.five | 127 | thirteen | 10000 | 6500 | <=20 | 20000 |
| eighty | 44 | 4.five | 96 | 9.eight | sixty one | six.2 | one hundred sixty five | seventeen | |||||
| one hundred | 52 | five.3 | 107 | ten.nine | sixty four | six.5 | 191 | 20 | |||||
| a hundred and twenty | fifty two | 5.three | 113 | 11.5 | sixty four | 6.5 | 191 | 20 | |||||
| 160 | fifty two | five.three | 120 | twelve.two | 64 | 6.5 | 191 | twenty | |||||
| 25 | 50 | 51 | five.two | 127 | thirteen | seventy two | seven.3 | 242 | 25 | 7500 | 5600 | <=20 | 20000 |
| 80 | 82 | 8.four | 178 | eighteen | 113 | 12 | 332 | 34 | |||||
| a hundred | 87 | 8.9 | 204 | 21 | one hundred forty | fourteen | 369 | 38 | |||||
| 120 | 87 | 8.nine | 217 | 22 | one hundred forty | fourteen | 395 | forty | |||||
| 32 | fifty | 99 | 10 | 281 | 29 | a hundred and forty | 14 | 497 | 51 | 7000 | 4800 | <=20 | 20000 |
| eighty | 153 | 16 | 395 | 40 | 217 | 22 | 738 | seventy five | |||||
| one hundred | 178 | 18 | 433 | forty four | 281 | 29 | 841 | 86 | |||||
| forty | 100 | 345 | 35 | 738 | 75 | 484 | forty nine | 1400 | 143 | 5600 | 4000 | <=20 | 20000 |
Ep’s solution variety only includes bronze worm gears. The cause is basic, bronze assures the greatest sliding and dry working houses when compared to other resources. The aluminium content material also assures high chemical resistance. Worm gears are best for steady procedure at substantial speed and torque.