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China Custom Zly Series Cylindrical Helical Gearbox for Steel Rolling Machine small worm gearbox

Product Description

 

PROFESSIONAL MANUFACTURE
— SINCE 1995

ZDY ZLY ZSY ZFY Heavy Duty Industry
ZLY series cylindrical helical gearbox for steel rolling machine

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes. Using less component parts.

Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.
 
Mounting mode:foot-mounted,flange-mounted,swing base-mounted,torque-arm-mounted.

Ratio range:1.23~450. It will be higher when combining with K&R series reducer

Product Parameters

Type

Input Speed r/min

Transmission Ratio

Type

Input Speed r/min

Transmission Ratio

Type

Input Speed r/min

Transmission Ratio

ZDY

80

100

125

160

200

250

280

315

355

400

450

500

560

750

1.25

1.4

1.6

1.8

2

2.24

2.5

2.8

3.15

3.55

4

4.5

5

5.6

6.3

ZLY

112

125

140

160

180

200

224

250

280

315

355

400

450

500

560

630

710

750

6.3

7.1

8

9

10

11.2

12.5

14

16

18

20

ZSY

160

180

200

224

250

280

315

355

400

450

500

560

630

710

750

22.4

25

28

31.5

35.5

40

45

50

56

63

71

80

90

100

1000

1000

1000

1500

1500

1500

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox.

Detailed Photos

Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

 

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Manufacturing Plant
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 2600/Piece
1 Piece(Min.Order)

|

Order Sample

ZLY series cylindrical helical gearbox for steel
Customization:
Available

|

worm reducer

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China Custom Zly Series Cylindrical Helical Gearbox for Steel Rolling Machine   small worm gearboxChina Custom Zly Series Cylindrical Helical Gearbox for Steel Rolling Machine   small worm gearbox
editor by CX 2023-06-02

China RV063 Worm Gearbox for Machine small worm gearbox

Item Description

RV collection Attributes

  • RV – Dimensions:–a hundred and fifty
  • Input Choices: with enter shaft, With Sq. flange,With Input Flange
  • Input Electricity .06 to 11 kW
  • RV-Size from 030 to 105 in die-cast aluminium alloy budy and more than 110 in cast iron
  • Ratios amongst 5 and 100
  • Max torque 1550 N.m and admissible output radial loads max 8771 N
  • Aluminium units are provided total with synthetic oil and let for common mounting positions, with no want to modify lubricant quantity
  • Worm wheel: Copper (KK Cu). 
  • Loading capability in accordance with: ISO 9001:2015/GB/T 19001-2016
  • Dimension 030 and above are painted with RAL 5571 blue
  • Worm equipment reducers are available with diffferent mixtures: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
  • NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
  • Alternatives: torque arm, output flange, viton oil seals, reduced/higher temperature oil, filling/drain/breather/stage plug,Modest gap

Fundamental versions can be utilized to a vast selection of electricity reduction ratios from 5 to a thousand.
Guarantee: One year from date of shipping.

 

WORM GEARBOX          
SNW SERIES          Output Velocity Assortment:
Sort Aged Type Output Torque Output Shaft Dia.   14rpm-280rpm
SNW030  RV030  21N.m  φ14   Relevant Motor Energy:
SNW040  RV040  45N.m  φ19   .06kW-11kW
SNW050  RV050  84N.m  φ25   Input Options1:
SNW063  RV063  160N.m  φ25   With Inline AC Motor
SNW075  RV075  230N.m  φ28   Input Options2:
SNW090  RV090  410N.m  φ35   With Square flange
SNW105  RV105  630N.m  φ42   Input Options3:
SNW110  RV110  725N.m  φ42   With Enter Shaft
SNW130  RV130  1050N.m  φ45   Input Options4:
SNW150  RV150  1550N.m  φ50   With Enter Flange

Starshine Travel

ZheJiang CZPT Drive Co.,Ltd,the predecessor was a point out-owned military mould enterprise, was recognized in 1965. CZPT specializes in the full electricity transmission resolution for large-finish tools production industries dependent on the aim of “Platform Merchandise, Application Style and Skilled Provider”.
Starshine have a sturdy complex pressure with above 350 employees at current, including in excess of 30 engineering technicians, 30 high quality inspectors, masking an area of 80000 sq. CZPT and types of advanced processing machines and testing equipments. We have a very good basis for the industry software advancement and service of high-conclude velocity reducers & variators owning to the provincial engineering engineering research center,the lab of gear speed reducers, and the base of modern day R&D.

Our Team

Quality Manage
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

three. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective measures
 to prevent recurrence.

four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
 is a product inspection to determine the qualified products.

Packing

Shipping

 


/ Set
|
1 Set

(Min. Order)

###

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Worm and Worm Wheel
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Step: Single-Step

###

Customization:
Available

|


###

WORM GEARBOX          
SNW SERIES          Output Speed Range:
Type Old Type Output Torque Output Shaft Dia.   14rpm-280rpm
SNW030  RV030  21N.m  φ14   Applicable Motor Power:
SNW040  RV040  45N.m  φ19   0.06kW-11kW
SNW050  RV050  84N.m  φ25   Input Options1:
SNW063  RV063  160N.m  φ25   With Inline AC Motor
SNW075  RV075  230N.m  φ28   Input Options2:
SNW090  RV090  410N.m  φ35   With Square flange
SNW105  RV105  630N.m  φ42   Input Options3:
SNW110  RV110  725N.m  φ42   With Input Shaft
SNW130  RV130  1050N.m  φ45   Input Options4:
SNW150  RV150  1550N.m  φ50   With Input Flange

/ Set
|
1 Set

(Min. Order)

###

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Worm and Worm Wheel
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Step: Single-Step

###

Customization:
Available

|


###

WORM GEARBOX          
SNW SERIES          Output Speed Range:
Type Old Type Output Torque Output Shaft Dia.   14rpm-280rpm
SNW030  RV030  21N.m  φ14   Applicable Motor Power:
SNW040  RV040  45N.m  φ19   0.06kW-11kW
SNW050  RV050  84N.m  φ25   Input Options1:
SNW063  RV063  160N.m  φ25   With Inline AC Motor
SNW075  RV075  230N.m  φ28   Input Options2:
SNW090  RV090  410N.m  φ35   With Square flange
SNW105  RV105  630N.m  φ42   Input Options3:
SNW110  RV110  725N.m  φ42   With Input Shaft
SNW130  RV130  1050N.m  φ45   Input Options4:
SNW150  RV150  1550N.m  φ50   With Input Flange

Worm gear reducer gearbox

A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
worm reducer

Viscosity

A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.

Self-locking function

Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
worm reducer

application

The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.

cost

The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
worm reducer

manufacturing

Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.
China RV063 Worm Gearbox for Machine     small worm gearboxChina RV063 Worm Gearbox for Machine     small worm gearbox
editor by CX 2023-04-17

china Cheap Agricultural Custom Made Small Worm Gear Motor Plainetary Gearbox Car Transmission Speed Reducer Speed Increasing Gear Box for Farm Use Machine manufacturers

Merchandise Description


Outstanding powder metallurgy elements metallic sintered areas
We could offer you CZPT powder metallurgy parts like iron primarily based and copper based mostly with leading quality and cheapest value, make sure you only send the drawing or sample to us, we will in accordance to CZPT er’s need to make it. if you are intrigued in CZPT merchandise, make sure you do not be reluctant to speak to us, we would like to offer the prime top quality and best provider for you. thank you!

How do We Work with Our CZPT s
one. For a style specialist or a big firm with your very own CZPT staff: we prefer to receive a totally RFQ pack from you which includes drawing, 3D model, amount, pictures

2. For a start off-up firm owner or CZPT hand for CZPT : just ship an notion that you want to consider, you will not even need to know what casting is

three. Our sales will reply you within 24 several hours to verify even more information and give the believed estimate time

4. Our CZPT group will assess your inquiry and give CZPT provide in subsequent 1~3 operating days.

five. We can arrange a technological conversation meeting with you and CZPT engineers with each other anytime if required.

Spot of origin: Jangsu,China
Variety: Powder metallurgy sintering
Spare components kind: Powder metallurgy components
Equipment Check report: Offered
Materials: Iron,stainless,steel,copper
Crucial offering factors: Good quality assurance
Mould kind: Tungsten steel
Substance normal: MPIF 35,DIN 3571,JIS Z 2550
Application: Tiny property appliances,Lockset,Electrical instrument, automobile,
Brand name Title: OEM Provider
Plating: Custom-made
Following-income Support: On-line assistance
Processing: Powder CZPT lurgr,CNC Machining
Powder CZPT lurgr: Large frequency quenching, oil immersion
Good quality Control: one hundred% inspection

The Advantage of Powder CZPT lurgy Method

one. Expense successful
The closing merchandise can be compacted with powder metallurgy strategy ,and no need or can shorten the processing of equipment .It can help save content tremendously and lessen the manufacturing value .

two. Complicated styles
Powder metallurgy enables to obtain complicated designs directly from the compacting tooling ,without having any machining procedure ,like tooth ,splines ,profiles ,frontal geometries and so on.

3. CZPT precision
Achievable tolerances in the perpendicular route of compacting are usually IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Extra machining operations can boost the precision .

4. Self-lubrication
The interconnected porosity of the materials can be stuffed with oils ,getting then a self-lubricating bearing :the oil gives continuous lubrication amongst bearing and shaft ,and the technique does not require any further exterior lubricant .

5. CZPT technologies
The manufacturing method of sintered components is qualified as ecological ,since the materials waste is extremely low ,the merchandise is recyclable ,and the strength effectiveness is excellent due to the fact the substance is not molten. 

FAQ
Q1: What is the variety of payment?
A: Generally you need to prepay fifty% of the complete amount. The balance ought to be pay out off prior to shipment.

Q2: How to assure the higher top quality?
A: a hundred% inspection. We have Carl Zeiss large-precision testing products and testing section to make sure each and every merchandise of dimension,physical appearance and pressure take a look at are very good. 

Q3: How CZPT will you give me the reply?
A: we will contact you in twelve hrs as shortly as we can.

This fall. How about your shipping and delivery time?
A: Typically, it will take twenty five to 35 days following receiving your CZPT payment. The distinct shipping and delivery time is dependent on the things and the amount of your purchase. and if the merchandise was CZPT normal, we have to contemplate added 10-15days for tooling/mould made.

Q5. Can you produce in accordance to the samples or drawings?
A: Of course, we can create by your samples or specialized drawings. We can construct the molds and fixtures.

Q6: How about tooling Cost?
A: Tooling demand only charge after when 1st get, all long term orders would not demand once again even tooling repair or under maintance.

Q7: What is your sample plan?
A: We can source the sample if we have prepared areas in stock, but the CZPT ers have to pay out the sample cost and the courier expense.

Q8: How do you make CZPT enterprise CZPT -expression and great romantic relationship?
A: 1. We hold very good quality and aggressive cost to guarantee CZPT CZPT ers benefit
    2. We regard each and every CZPT er as CZPT buddy and we sincerely do company and make buddies with them, no make a difference in which they occur from.
 

Certain pitches and qualified prospects of the worm do not permit the worm gear to drive the worm. This is beneficial when the application needs to lock the output if the software is running in the opposite route. When the helix angle is considerably less than 5°, the worm is self-locking. When the helix angle is increased than 10°, the worm can be pushed back again. Worm and worm equipment assemblies need to be mounted on vertical, non-intersecting shafts.
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Solution Description


 

LHT Series

A mixture merchandise that with massive diameter hollow gap, flat shape, which is effortless to run.

LHN Series

Gentle bodyweight product, twenty% lighter than common merchandise.

LHG Series

Higher torque. Examine with regular goods, LHG series’ torque ability is thirty% higher. And the services life is increased by forty three%, with large load capability and higher reliablity.
 

CONTAST US

LHT/LHN Rated parameters

Model Reduction ratio Rated torque    at 2000r/min input Permissible    peak torque at begin and quit Permissible    maximum benefit for common load torque Permissible    maximum momentary torque Permissible    maximum input rotational pace Permissible    average input rotational velocity Backlash Design daily life
Grease Grease
Nm kgfm Nm kgfm Nm kgfm Nm kgfm r/min r/min Arc    Sec Hour
14 fifty 6.2 .six twenty.seven 2.one 7.9 .7 forty.three 4.1 7000 3000 <=30 10000
eighty 9 .nine 27 2.seven twelve.7 one.three 54.one 5.five
a hundred nine .9 32 3.three twelve.7 1.three sixty two.1 six.three
17 fifty 18.4 1.9 39 4 29.9 three 80.5 eight.2 6500 3000 <=30 15000
80 twenty five.3 two.6 49.5 5 31 three.2 one hundred.1 10.2
a hundred 27.six 2.8 sixty two 6.3 45 4.six 124.two 12.7
20 50 28.8 2.9 sixty four.four six.6 39 four 112.seven eleven.5 5600 3000 <=30 15000
80 39.1 four eighty five 8.8 fifty four 5.five 146.one fourteen.9
one hundred forty six 4.7 94.three nine.six 56 five.8 169.1 seventeen.two
one hundred twenty forty six 4.7 a hundred 10.2 56 five.eight 169.one seventeen.two
160 forty six four.7 one hundred 10.2 fifty six five.eight 169.1 17.two
25 50 44.9 4.6 113 11.5 sixty three six.5 213.nine 21.8 4800 3000 <=30 15000
80 72.five seven.4 158 sixteen.1 one hundred ten.two 293.three 29.nine
100 seventy seven.one 7.nine 181 eighteen.four 124 twelve.seven 326.6 33.three
one hundred twenty 77.1 7.nine 192 19.6 124 12.seven 349.6 35.6
32 fifty 87.4 8.9 248 25.3 124 12.7 439 forty four.eight 4000 3000 <=30 15000
eighty one hundred thirty five.seven 13.8 350 35.six 192 19.6 653 sixty six.6
one hundred 157.6 sixteen.one 383 39.1 248 25.three 744 75.nine
forty one hundred 308 37.two 660 sixty seven 432 forty four 1232 126.seven 4000 3000 <=30 15000

LHG Rated parameters

Model Reduction ratio Rated torque    at 2000r/min enter Permissible    peak torque at commence and stop Permissible    maximum price for regular load torque Permissible    maximum momentary torque Permissible    maximum enter rotational speed Permissible    average enter rotational velocity Backlash Design existence
Grease Grease
Nm kgfm Nm kgfm Nm kgfm Nm kgfm r/min r/min Arc    Sec Hour
14 fifty seven .seven 23 two.three nine .9 forty six 4.seven 14000 8500 <=20 15000
eighty 10 1 thirty 3.one 14 1.four 61 6.2
one hundred ten one 36 3.7 fourteen one.4 70 7.2
17 50 21 two.one 44 4.5 34 three.4 91 nine 10000 7300 <=20 20000
80 29 2.nine 56 5.7 35 3.six 113 twelve
a hundred 31 3.two 70 seven.two fifty one 5.two 143 15
20 50 33 3.three 73 seven.4 44 four.five 127 thirteen 10000 6500 <=20 20000
eighty 44 4.five 96 9.eight sixty one six.2 one hundred sixty five seventeen
one hundred 52 five.3 107 ten.nine sixty four six.5 191 20
a hundred and twenty fifty two 5.three 113 11.5 sixty four 6.5 191 20
160 fifty two five.three 120 twelve.two 64 6.5 191 twenty
25 50 51 five.two 127 thirteen seventy two seven.3 242 25 7500 5600 <=20 20000
80 82 8.four 178 eighteen 113 12 332 34
a hundred 87 8.9 204 21 one hundred forty fourteen 369 38
120 87 8.nine 217 22 one hundred forty fourteen 395 forty
32 fifty 99 10 281 29 a hundred and forty 14 497 51 7000 4800 <=20 20000
eighty 153 16 395 40 217 22 738 seventy five
one hundred 178 18 433 forty four 281 29 841 86
forty 100 345 35 738 75 484 forty nine 1400 143 5600 4000 <=20 20000

 

Ep’s solution variety only includes bronze worm gears. The cause is basic, bronze assures the greatest sliding and dry working houses when compared to other resources. The aluminium content material also assures high chemical resistance. Worm gears are best for steady procedure at substantial speed and torque.
china  supplier Elht Series High Precision Harmonic Robot Reducer Drive Strain Wave Gear Set for CNC Machine Sewing Machine Small Gear Speed Stepper Motor manufacturers