Product Description
The Best Quality ATA Series Shaft Mounted Gearbox Manufacturers
Components:
1. Housing: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Material: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
6. Gears Accuracy: 6 Class
7. Shafts Material: 40Cr
8. Input Configurations:
Keyed CZPT Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: ZheJiang SOG
11. Bearings: NSK, HRB, ZWZ, LYC
12. Spare Parts: Torque arm, Optional Backstop
The features of ATA shaft mounted gearbox:
Mounting Type: Tie rod Hanging shaft mounted
Output Shaft: Single key hollow shaft, each model can select 3 hollow diameter at most.
Gearbox Housing: Hard Iron Steel, can be used outside.
Anti-slip device: Can suit for any model, It’s very convenient to be mounted.
The maintenance of ATA shaft mounted gearbox:
1. Before starting the reducer must be filled of N159 or N220 extreme pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After 3 months running, the gearbox need to change oil, attention it must be debris inside the machine rinse before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fastened with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.
Rated Power |
1.1~193KW |
Intput Speed |
500~1400r/min |
Output Speed |
25~300r/min |
Ratio |
IN=5.0…31.5 |
Installation Form |
Shaft mounted |
The models of ATA shafted mounted gearbox:
1 Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D
Gearbox Parameters:
Models | Output Bore Dia. | Maximum Torque | Nominal Ratio(i) |
ATA30 | 30mm | 180Nm | 5
7 10 12.5 15 20 25 31 |
ATA35 | 35mm | 420Nm | |
ATA40 | 40mm/45mm | 950Nm | |
ATA45 | 45mm/50mm/55mm | 1400Nm | |
ATA50 | 50mm/55mm/60mm | 2300Nm | |
ATA60 | 60mm/70mm | 3600Nm | |
ATA70 | 70mm/85mm | 5100Nm | |
ATA80 | 80mm/100mm | 7000Nm | |
ATA100 | 100mm/125mm | 11000Nm | |
ATA125 | 125mm/135mm | 17000Nm |
Product pictures:
Product application:
Our company :
Customer visiting:
Our Services:
Pre-sale services | 1. Select equipment model. |
2.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | 1.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
4. Provide technical exchanging. |
FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you have any demand for our products please feel free to contact me
Application: | Motor, Machinery |
---|---|
Function: | Speed Changing, Speed Reduction |
Layout: | Parallel |
Hardness: | Hardened |
Installation: | Torque Arm Type |
Step: | Single-Step |
Customization: |
Available
|
|
---|
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by CX 2023-05-25
China Process and Customize Various Gear Boxes Speed Reducer Transmission Worm Planetary Helical Cycloidal Shaft Mounted Gearbox for Industrial Machinery worm gearbox application
Solution Description
At any time-Energy Team CO., LTD. IS Expert IN Creating ALL Kinds OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Gear Velocity REDUCERS, PARALLEL SHAFT HELICAL Gear REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Equipment REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Auto GEARBOXES, PTO Generate SHAFTS, Particular REDUCER & Connected Equipment Elements AND OTHER Associated Products, SPROCKETS, HYDRAULIC Program, VACCUM PUMPS, FLUID COUPLING, Equipment RACKS, CHAINS, TIMING PULLEYS, UDL Speed VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Gear PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Low BACKLASH WORM REDUCERS AND SO ON. Additionally, WE CAN Generate Personalized VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Goods According TO CUSTOMERS’ DRAWINGS.
Equipment Content | 20CrMnTi |
Circumstance Materials | HT250 |
Shaft Material | 20CrMnTi |
Gear Processing | Grinding finish by HOFLER Grinding Devices |
Color | Custom-made |
Noise Test | 65~70dB |
Performance | ninety four%~ninety eight% (relies upon on the transmission phase) |
Lubricating oil | Shell Omala artificial oil or mineral oil , or equivalent brand |
Heat treatment method | tempering, cementiting, quenching,and so forth. |
Brand name of oil seal | NAK or other manufacturer |
Temp. rise (MAX) | forty ° |
Temp. rise (Oil)(MAX) | 50 ° |
Vibration | ≤20µm |
Simply click listed here for the most recent quotation!
Gearbox and reducer software situations
Gearbox for Wooden Dealing with | Decades of encounter in the style and manufacture of mechanical electrical power transmission technologies for fibre, paper and tissue apps guarantees we are a reputable provider of Gearbox for wooden managing apps. |
Gearbox for Chemical & Mechanical Pulping | Gearbox for Chemical pulping is utilized for components that need to be sturdy or merged with mechanical pulp to give extra item traits. Cooking, washing, bleaching and filter drives are key to this procedure and we offer strong gear systems for these quite purposes. |
Gearbox for Chemical Recovery | Gearbox for Characterised by operational reliability and high effectiveness, HZPT push options provide highest efficiency through your chemical processing equipment†s whole lifecycle. |
Gearbox for Inventory Planning | We produce a comprehensive range of mechanical generate options for each and every stock preparation stage. To make sure the best possible functionality, our gear containers are tailored to our customers†certain purposes for greatest benefits and approach availability. |
Gearbox for Recycling | Our fibre recycling gearboxes are tailored to each application†s certain requirements and duty cycle. Engineered to provide optimum overall performance, our drum pulper drives can be supplied as a single optimised remedy, or as person components. |
Gearbox for Paper Generating | Running at super large speeds, paper and board equipment need in close proximity to continuous equipment unit operation and require a higher degree of reliability. |
Gearbox for Panel board Generation | HZPT engineers large functionality gear programs for ongoing push, calendar and dryer programs utilised in the generation of panelboard. |
Gearbox for Tissue Generation | Tissue machines are typically demanding apps and HZPT is happy to be the market place major manufacturer of gearboxes for Yankee Cylinders. |
Gearbox for Ending | Contacting on practically 3 generations of industrial gear engineering skills, HZPT styles, develops and manufactures winder and unwinder push systems for finishing applications. |
Firm data
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Three-Step |
###
Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
---|
###
Gear Material | 20CrMnTi |
Case Material | HT250 |
Shaft Material | 20CrMnTi |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Color | Customized |
Noise Test | 65~70dB |
Efficiency | 94%~98% (depends on the transmission stage) |
Lubricating oil | Shell Omala synthetic oil or mineral oil , or similar brand |
Heat treatment | tempering, cementiting, quenching,etc. |
Brand of oil seal | NAK or other brand |
Temp. rise (MAX) | 40 ° |
Temp. rise (Oil)(MAX) | 50 ° |
Vibration | ≤20µm |
###
Gearbox for Wood Handling | Decades of experience in the design and manufacture of mechanical power transmission technology for fibre, paper and tissue applications ensures we are a reliable supplier of Gearbox for wood handling applications. |
Gearbox for Chemical & Mechanical Pulping | Gearbox for Chemical pulping is used for materials that need to be strong or combined with mechanical pulp to give additional product characteristics. Cooking, washing, bleaching and filter drives are key to this process and we supply robust gear systems for these very applications. |
Gearbox for Chemical Recovery | Gearbox for Characterised by operational reliability and high efficiency, HZPT drive solutions offer maximum performance throughout your chemical processing equipment’s entire lifecycle. |
Gearbox for Stock Preparation | We deliver a complete range of mechanical drive solutions for each stock preparation phase. To ensure optimum performance, our gear boxes are tailored to our customers’ specific applications for maximum results and process availability. |
Gearbox for Recycling | Our fibre recycling gearboxes are tailored to each application’s specific requirements and duty cycle. Engineered to deliver optimum performance, our drum pulper drives can be supplied as a single optimised solution, or as individual components. |
Gearbox for Paper Making | Running at super high speeds, paper and board machines demand near constant gear unit operation and require a high degree of reliability. |
Gearbox for Panel board Production | HZPT engineers high performance gear systems for continuous press, calendar and dryer applications used in the production of panelboard. |
Gearbox for Tissue Production | Tissue machines are typically demanding applications and HZPT is proud to be the market leading manufacturer of gearboxes for Yankee Cylinders. |
Gearbox for Finishing | Calling on almost three centuries of industrial gear engineering expertise, HZPT designs, develops and manufactures winder and unwinder drive systems for finishing applications. |
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Three-Step |
###
Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
---|
###
Gear Material | 20CrMnTi |
Case Material | HT250 |
Shaft Material | 20CrMnTi |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Color | Customized |
Noise Test | 65~70dB |
Efficiency | 94%~98% (depends on the transmission stage) |
Lubricating oil | Shell Omala synthetic oil or mineral oil , or similar brand |
Heat treatment | tempering, cementiting, quenching,etc. |
Brand of oil seal | NAK or other brand |
Temp. rise (MAX) | 40 ° |
Temp. rise (Oil)(MAX) | 50 ° |
Vibration | ≤20µm |
###
Gearbox for Wood Handling | Decades of experience in the design and manufacture of mechanical power transmission technology for fibre, paper and tissue applications ensures we are a reliable supplier of Gearbox for wood handling applications. |
Gearbox for Chemical & Mechanical Pulping | Gearbox for Chemical pulping is used for materials that need to be strong or combined with mechanical pulp to give additional product characteristics. Cooking, washing, bleaching and filter drives are key to this process and we supply robust gear systems for these very applications. |
Gearbox for Chemical Recovery | Gearbox for Characterised by operational reliability and high efficiency, HZPT drive solutions offer maximum performance throughout your chemical processing equipment’s entire lifecycle. |
Gearbox for Stock Preparation | We deliver a complete range of mechanical drive solutions for each stock preparation phase. To ensure optimum performance, our gear boxes are tailored to our customers’ specific applications for maximum results and process availability. |
Gearbox for Recycling | Our fibre recycling gearboxes are tailored to each application’s specific requirements and duty cycle. Engineered to deliver optimum performance, our drum pulper drives can be supplied as a single optimised solution, or as individual components. |
Gearbox for Paper Making | Running at super high speeds, paper and board machines demand near constant gear unit operation and require a high degree of reliability. |
Gearbox for Panel board Production | HZPT engineers high performance gear systems for continuous press, calendar and dryer applications used in the production of panelboard. |
Gearbox for Tissue Production | Tissue machines are typically demanding applications and HZPT is proud to be the market leading manufacturer of gearboxes for Yankee Cylinders. |
Gearbox for Finishing | Calling on almost three centuries of industrial gear engineering expertise, HZPT designs, develops and manufactures winder and unwinder drive systems for finishing applications. |
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by czh 2022-11-30
China Best Sales High Quality Smsr Model Fenner Shaft Mounted Gearbox Speed Reducer Gearbox at Wholesale Prices double reduction worm gearbox
Warranty: 1 year
Applicable Industries: Accommodations, Foodstuff & Beverage Factory, Cafe, Foods & Beverage Outlets, Other
Weight (KG): five
Customized assist: ODM
Gearing Arrangement: Helical
Output Torque: 5173-5570N.m
Enter Speed: 1500rpm
Output Pace: 300-800rpm
Product title: Smsr Gearbox
Certification: ISO
Right after-income Provider Provided: Engineers offered to services machinery overseas
Packaging Information: AS For every Consumer Prerequisite FOR Far more Particulars KINDLY Phone US ON +ninety one 96875 67045
Port: JNPT
Merchandise Description
Product Name | Smsr Gearbox |
Brand Name | KIC |
Is a worm gear reducer right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer is right for your application, you’ve come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer
Worm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducers require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducers produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducers, so they can be used in tight spaces and applications where space is limited.
Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducers are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducers are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducers are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducers have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducers have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer can produce the same amount of output as a 1/2 HP hypoid reducer. A Nissei Corporation study compared the two types of reducers, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer.
The efficiency of a worm gear reducer depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer also have an impact on its efficiency. As a result, worm gear reducers should be used with the right type of lubricant.
In a worm gear reducer, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer is also quiet and has a low friction coefficient.
It has a low clearance
Worm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducers are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducers, worm gear reducers are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducers are one of the most popular types of reducers. It provides high torque and high speed ratio in a compact package. These reducers are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducers come in a variety of shapes and sizes, including parallel shaft reducers and planetary worm reducers. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh
in Barranquilla Colombia sales price shop near me near me shop factory supplier Flange Mounted Parallel Shaft Helical Gearbox with Different Ratio manufacturer best Cost Custom Cheap wholesaler
Our merchandise variety also handles locking assemblies (clamping components/locking system), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. In 2000, EPG took the guide in attaining ISO14001 atmosphere administration certification and thereafter handed the inspection of clean manufacturing and recycling economic system, successful the title of “Zhejiang Environmentally friendly Company”. Maintaining in head that good service is the essential to cooperating with customers, we strive to fulfill higher good quality expectations, provide competitive prices and make sure prompt shipping. Higher Efficiency Equipment Pace EPT with Electrical EPT
A colon Merchandise functions
A period1 interval F sequence colon pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel-aXiHu (West Lake) Dis.s speed reduction EPTing composed by helical EPTs comma optimized and designed according to international stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd
A period2 periodHigh precision comma higher performance comma fine classification in EPT ratio comma vast selection comma huge EPT torque comma dependable functionality comma lower noise comma fleXiHu (West Lake) Dis.ble installation comma and hassle-free use and upkeep interval
A period3 period of time They are extensively utilized in numerous EPTs comma which are EPT basic areas of mechanical EPT period of time
EPT substance | EPT200 high-strength solid iron from F37 comma47 comma57 comma67 comma77 comma87 |
EPT substance | EPT250 Substantial strength forged iron from F97 comma127 comma157 comma167 comma187 |
EPT hardness | HBS90-240 |
Gear substance | 20CrMnTi |
Surface area hardnesss of EPT | HRC58 deg-62 deg |
Gear main hardness | HRC33 deg-40 deg |
Enter solOutput shaft content | 40CrMnTi |
Input solOutput shaft hardness | HBS241 deg-286 deg |
Shaft at oil seal postion hardness | HRC48 deg -fifty five deg |
Machining precision of EPTs content | Correct grinding 6-5 quality |
Heat remedy | tempering comma cementing comma quenching etc |
Efficiency | up to 90 percnt |
Sound lparMax rpar | 60-68dB |
Unit design | Foot mounted commaflange mounted commahollow shaft mounted |
Enter approach | flange enter commainline enter commashaft enter |
Vibration | le 20um |
Backlash | le 20Arcmin |
EPT makes | NSK commaC ampU and many others |
Oil seal brands | NAK commaSKF and so forth |
Lubricant | VG220 |
EPT | IP55 comma F class |
EPT shaft | 40Cr comma Tempering comma cementing commaquenching etc interval |
1 periodOur Providers
1 period1 periodWe offer 12 months Warranty period
1 period2 period of time We have thousands of EPT EPTs period From Input EPT period06KW to 200KW comma Ratio 1 period3-289 period74 comma Output speed -1095rpm and Output torque 1 period4-62800Nm time period They can fulfill your all various requirements for distinct EPT time period
one period3 period We give E-catalog or Paper catalog commaso you can decide on the model simply in accordance to your needs
1 period4 periodYou are welcome to visit our manufacturing facility to examine our merchandise commawe can aid you to book the resort or ticket
two periodCompany Details
2 period1 periodOur Business colon
The Predecessor for ZheJiang EPT Travel CO period of time commaLtd lparoriginally called HangEPT XiHu (West Lake) Dis.ngguang EPT EPTry CO period commaLtd rpar State-owned military mould EPTrpriese which estabEPTd in 1965 period of time
EPT is located in HangEPT commaEPT and the manufacturing unit handles an region of about 25000 sq. meters period of time
Creation Potential colonmore than 50 percent a million sets of speed EPT for every calendar year interval
2 period2 periodOur Men and women colon
The company has a robust specialized pressure period It has far more than four hundred employees at existing comma incXiHu (West Lake) Dis.Hu (West Lake) Dis. much more than 40 engineering technicians and ten professionals and senior engineers enEPTing EPT allowances of the State Council interval
two period3 time period Our Certificates colon
Passed quot ISO 9001 Worldwide EPT Technique Certificate quot comma quotInternational EPT Credit history AAA furthermore additionally Ceritifacte quot comma quot Swiss SGS Certification quot comma Iconic Manufacturer in EPT EPT Business quot comma quotFamous Brand of ZheJiang Province quot comma quotNon-general public Scientific and Technological EPTrprise in ZheJiang Province quot comma quotNational High and EPT-tech EPTrprise quot comma quotTOP fifty in EPT Gear Market quot quot2011 HangEPT Engineering and Technological R ampD CEPTr quot and so on period
3 interval FAQ
Q colonAre you a investing organization or manufacturer quest
A colon HangEPT EPT Push Co period comma Ltd formerly was a State-owned XiHu (West Lake) Dis.ngguang Mold Manufacturing facility comma a condition-owned army EPT EPTrprise estabEPTd in 1965 time period It accomplished reform in 2002 interval Since reform comma EPT has deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ed speedily period It took the lead in passing ISO9001 International EPT Program Certification and International EPT Credit rating AAA furthermore in addition Certification in 2004 comma and Swiss SGS Certificate in 2009 interval It has gained this kind of titles as quotIconic Model in EPT EPT Sector quot comma quotFamous Brand of ZheJiang Province quot comma quotNon-community Scientific and Technological EPTrprise in ZheJiang Province quot comma quotNational Higher and EPT-tech EPTrprise quot comma and quotTope 50 in EPT Gear Sector quot successively
Q colonWhere do you base quest
A colon We are in HangEPT commaZheJiang commaEPT period of time We have two factories commaEPT factory is in XiHu (West Lake) Dis.hu (West Lake) Dis. district commaHangEPT commaEPT and the old a single is in CHangEPT District commaHangEPT commaEPT time period
Q colonWhat sorts of EPT can you make for us quest
A colonMain merchandise of our business colon JWB-X sequence mechanical constantly variable EPT comma RV collection worm EPT EPT comma B solJXJ cycloidal pin EPT speed EPT comma NCJ sequence EPT EPT comma and R comma F K comma S collection helical-tooth EPT lparSEW rpar comma a lot more than one hundred types and countless numbers of specs interval
Q colonWhat are the software of the EPT quest
A colonEPT are widely utilised in ceramic comma EPT comma meals comma metallurgy comma beer amp drink comma printing and dyeing comma textile comma petrochemical engineering comma warehouse EPT comma wooden-functioning EPT comma environmental safety equipment comma printing and EPT comma pharmacy comma and leather period EPT are sold in some nations around the world and regions comma these kinds of as Europe comma The usa comma and SouthEPT Asia comma and it possesses dozens of distributors and after-sale provider brokers period of time
Q colonWhat is the materials you use quest
A1 colon EPT EPT physique lpar For the RV collection worm EPT Dimensions 30~ninety rpar
A2 colon Solid iron lparFor the RV collection worm EPT comma Dimension 110-one hundred fifty comma For the NCJ amp F solR solS solK collection helical EPT EPT rpar
Our factory lparZheJiang EPT Drive Co period comma Ltd interval rpar is a big and well-known 6S stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd EPT manufacturing facility with around 380 staff since 1965 period We export to South Asia comma SouthEPT Asia comma Africa comma Center EPT comma South The usa comma North The us comma Europe period period of time periodetc interval We provide EPT to SIEMENS commaABB commaSACMI commaBUHLER commaMODENA commaEPT time period time period periodetc interval Sincerely hope to set up a get-get enterprise relationship with you interval
Anticipating to speak about far more details with you excl
Greatest Needs
Jacky
Factory colon ZheJiang EPT Push Co period comma Ltd interval lparPrevious title colon HangEPT XiHu (West Lake) Dis.ngEPTg EPT EPTry rpar
Incorporate colon No period10 commaHuiEPT EPT Park comma EPTi Town comma XiHu (West Lake) Dis.hu (West Lake) Dis. District comma HangEPT Metropolis comma ZheJiang Province comma EPT interval
Tel 1357175253 semi
Internet colon www periodxgcd periodcn semi
in Aurangabad India sales price shop near me near me shop factory supplier Good Quality 2020 Smr Series Shaft Mounted Gearbox manufacturer best Cost Custom Cheap wholesaler
EPG has been productively qualified by ISO9002 Top quality Administration Technique, ISO9001 Good quality Management System, API certification, ISO/TS16949:2002 and ISO10012 measurement management technique. With comprehensive requirments, we can also create your special designed merchandise. High quality and credit score are the bases that make a company alive.
Great EPT 2571 Smr Sequence Shaft Mounted EPT
1 time period Item Attributes
lpar1 rpar EPT alloy steel comma hardened comma floor on journals comma EPT seatings and extensions comma for maXiHu (West Lake) Dis.mum load and maXiHu (West Lake) Dis.mum torsional masses period of time Generous size shaft keEPTfor EPT loading and conform to iso stXiHu (West Lake) Dis.Hu (West Lake) Dis.rds time period
lpar2 rpar StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd or option hubs with metric bores are offered to fit intercontinental stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd shaft diameters interval
lpar3 rpar EPT alloy materials for substantial load capability comma carburizing and quenching comma ground profile lparsome intermediate pinions are shaved rpar crown tooth profile comma 98 percnt performance for for every stage comma smooth peaceful procedure with numerous teeth in mesh interval
lpar4 rpar Shut grain forged iron development comma excellent vibration dampening amp EPT resistance characteristics comma precision bored and dowelled to make sure correct in-line assembly period
lpar5 rpar Removes the require for critical tightening of torque arm bolts comma controls situation of stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd torque arm mounting within advised time period
lpar6 rpar EPTs are adequately proportioned and conform to iso dimension plan comma easily obtainable planet-broad period of time Oil seals are double XiHu (West Lake) Dis.Hu (West Lake) Dis.ter EPT sort comma making certain successful oil sealing time period
lpar7 rpar Self sealing intermediate go over plates comma to stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd iso housing proportions interval
lpar8 rpar Different parts comma anti-run back unit comma are available on bothl thirteen colon1 and 20 colon1 ratio units and do not advise for 5 colon1 units period of time
lpar9 rpar To adjust the set up space location of EPT and the elasticity of belt time period
Rated EPT | Gear Arrangement | Output Pace | Ratio | Back-quit |
period29KW~134KW | Helical Hardened EPT | 10~400r solmin | I equals1 sol5 comma1 sol13 comma1 sol20 | Substitute parts comma Anti-runback device |
The designs of SMR shafted mounted EPT colon B commaC commaD commaE commaF commaG commaH commaJ sequence shaft mounted EPT
If you have any demand from customers for our products make sure you truly feel cost-free to contact me interval
Our business colon
EPT reg was founded in 1982 comma which has much more than 36 a long time in R amp D and manufacturing of EPTes comma EPTs comma shaft comma motor and spare areas period of time
We can provide the correct remedy for uncountable purposes period of time Our merchandise are commonly utilised in the ranges of metallurgical comma steel comma mining comma pulp and paper comma suXiHu (West Lake) Dis.Hu (West Lake) Dis. and alcoholic beverages market place and numerous other sorts of EPTs with a powerful presence in the worldwide market time period
EPT reg has turn into a reputable provider comma capable to source higher good quality EPTes periodWith 36 several years experience comma we assure you the utmost dependability and security for equally product and companies period
Consumer browsing colon
Our Services colon
Pre-sale companies | one period of time Decide on gear model period |
2 periodDesign and manufacture items in accordance to clientele apos EPT need period of time | |
3 periodTrain complex personal for consumers | |
Services for the duration of promoting | 1 periodPre-verify and accept merchandise ahead of supply time period |
two period Support clients to draft solving strategies interval | |
After-sale solutions | 1 periodAssist clients to get ready for the first building plan period of time |
2 time period Teach the very first-line operators period of time | |
3 periodEPTke initiative to eradicate the difficulty quickly time period | |
4 interval Supply technological exchanging period |
FAQ colon
1 periodQ colonWhat varieties of EPT can you create for us quest
A colonMain products of our business colon UDL sequence pace variator commaRV sequence worm EPT EPT comma ATA series shaft mounted EPT comma X commaB collection EPT EPT comma
P series planetary EPT and R comma S comma K comma and F sequence helical-tooth EPT comma much more
than a single hundred versions and hundreds of technical specs
two periodQ colonCan you make as for each customized drawing quest
A colon Of course comma we offer you personalized support for clients period
3 periodQ colonWhat is your terms of payment quest
A colon thirty percnt Progress payment by T solT soon after signing the contract period70 percnt prior to shipping
four periodQ colonWhat is your MOQ quest
A colon one Established
If you have any need for our merchandise you should come to feel free to speak to me period of time