Product Description
Technical data list:
Type: | Worm Gear Speed Reducer |
Model: | NMRV571–150 |
Ratio: | 1:7.5,10,15,20,25,30,40,50,60,80,100 |
Color: | Blue/Silver Or On Customer Request |
Material | Housing: Blue-Coloured Cast-Iron Worm Gear-Copper-10-3# Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC Shaft-chromium steel-45# |
Lubricant: | Synthetic&Mineral |
Bearing: | C&U Bearing |
Seal: | high quality |
Warranty: | -30-40°C |
ICE FLANGE | 80B5,90B5,100B5,112B5,132B5,160B5 |
Rated power: | 0.06KW,0.12KW,0.25KW,0.75KW,1.5KW,3KW,5.5KW,7.5KW |
Application | Metallurgical machinery, food machinery, stage machinery, welding machinery, road machinery, amusement machines, packaging machinery, Rubber and plastic machinery, environmental protection machinery ,engineering machinery, construction machinery, machine tool industry, automotive industry, logistics and transportation and so on |
NMRV | PAM | N | M | P | D | |||||||||||
ICE | 5 | 7.5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | 100 | ||||
25 | 56B14 | 50 | 65 | 80 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | |||
30 | 63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | |||
63B14 | 60 | 75 | 90 | |||||||||||||
56B5 | 80 | 100 | 120 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | ||
56B14 | 50 | 65 | 80 | |||||||||||||
40 | 71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | ||||
71B14 | 70 | 85 | 105 | |||||||||||||
63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | |
63B14 | 60 | 75 | 90 | |||||||||||||
56B5 | 80 | 100 | 120 | 9 | 9 | 9 | 9 | |||||||||
50 | 80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | |||||
80B14 | 80 | 100 | 120 | |||||||||||||
71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | ||
71B14 | 70 | 85 | 105 | |||||||||||||
63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | ||||||||
63 | 90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | ||||||
90B14 | 95 | 115 | 140 | |||||||||||||
80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | ||||
80B14 | 80 | 100 | 120 | |||||||||||||
71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | ||||||||
71B14 | 70 | 85 | 105 | |||||||||||||
75 | 100/112B5 | 180 | 215 | 250 | 28 | 28 | 28 | |||||||||
100/112B14 | 110 | 130 | 150 | |||||||||||||
90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | ||||||
90B14 | 95 | 115 | 140 | |||||||||||||
80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | |||||
80B14 | 80 | 100 | 120 | |||||||||||||
71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | |||||||||
90 | 100/112B5 | 190 | 215 | 250 | 28 | 28 | 28 | 28 | 28 | 28 | ||||||
100/112B14 | 110 | 130 | 160 | |||||||||||||
90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | ||||
90B14 | 95 | 115 | 140 | |||||||||||||
80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | ||||||||
80B14 | 80 | 100 | 120 | |||||||||||||
110 | 132B5 | 230 | 265 | 300 | 38 | 38 | 38 | 38 | ||||||||
100/112B5 | 180 | 215 | 250 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | ||||
90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | ||||||
80B5 | 130 | 165 | 200 | 19 | 19 | |||||||||||
130 | 132B5 | 230 | 265 | 300 | 38 | 38 | 38 | 38 | 38 | 38 | 38 | |||||
100/112B5 | 180 | 215 | 250 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | ||||||
90B5 | 130 | 165 | 200 | 24 | 24 | |||||||||||
150 | 160B5 | 250 | 300 | 350 | 42 | 42 | 42 | 42 | 42 | |||||||
132B5 | 230 | 265 | 250 | 38 | 38 | 38 | 38 | 38 | 38 | |||||||
100/112B5 | 180 | 215 | 200 | 28 | 28 | 28 | 28 |
Components:
1. Housing: Die-cast Aluminum Alloy Gearbox (RV571~RV090)
Cast Iron Gearbox (RV110~RV150)
2. Worm Wheel: Wearable Tin Bronze Alloy, Aluminum Bronze Alloy
3. Worm Shaft: 20Cr Steel, carburizing, quenching, grinding, surface hardness 56-62HRC, 0.3-0.5mm remaining carburized layer after precise grinding
4. Input Configurations:
Equipped with Electric Motors (AC Motor, Brake Motor, DC Motor, Servo Motor)
IEC-normalized Motor Flange
CHINAMFG Shaft Input
Worm Shaft Tail Extension Input
5. Output Configurations: Keyed Hollow Shaft Output
Hollow Shaft with Output Flange
Plug-in CHINAMFG Shaft Output
6. Spare Parts: Worm Shaft Tail Extension, Single Output Shaft, Double Output Shaft, Output Flange, Torque Arm, Dust Cover
7. Gearbox Painting:
Aluminum Alloy Gearbox:
After Shot Blasting, Anticorrosion Treatment and Phosphating, Paint with the Color of RAL 5571 Gentian Blue or RAL 7035 Light Grey
Cast Iron Gearbox:
After Painting with Red Antirust Paint, Paint with the Color of RAL 5571 Gentian Blue
Workshop show
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Single-Step |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
|
|
---|
What are the signs that indicate a need for winch drive replacement or maintenance, and how can they be diagnosed?
Winch drives, like any mechanical component, require regular maintenance and may eventually need replacement. Here’s a detailed explanation of the signs that indicate a need for winch drive replacement or maintenance and how they can be diagnosed:
- Unusual Noises:
If you notice unusual noises such as grinding, squealing, or rattling coming from the winch drive, it may indicate a problem that requires maintenance. These noises can be caused by worn-out gears, misaligned components, or damaged bearings. Diagnosing the issue involves inspecting the winch drive for any visible signs of damage or wear, and listening carefully to identify the source of the noise. Professional technicians can perform a thorough examination, including disassembling the winch drive if necessary, to identify the specific cause and determine if repair or replacement is needed.
- Excessive Vibration:
If the winch drive exhibits excessive vibration during operation, it may be a sign of misalignment, loose connections, or worn-out components. Excessive vibration can lead to accelerated wear and potential damage to the system. To diagnose the issue, visual inspection should be conducted to check for loose bolts, misaligned shafts, or damaged mounting brackets. Additionally, measuring and analyzing the vibration levels using specialized equipment can provide valuable insights into the severity of the problem. Based on the findings, appropriate maintenance actions can be taken, such as realigning components or replacing worn-out parts.
- Reduced Performance:
If the winch drive exhibits reduced performance, such as slower operation, decreased pulling force, or inconsistent speed control, it may indicate the need for maintenance or replacement. Reduced performance can be caused by various factors, including worn-out gears, insufficient lubrication, motor issues, or electrical problems. Diagnosing the cause involves conducting performance tests to measure parameters such as speed, torque, and load capacity. Additionally, a comprehensive inspection of the winch drive’s components, including motors, gearboxes, and control systems, can help identify any underlying issues affecting performance. Based on the findings, appropriate maintenance or replacement measures can be taken to restore optimal performance.
- Fluid Leaks:
Fluid leaks, such as oil or hydraulic fluid, around the winch drive are clear signs of a potential problem. Fluid leaks can indicate damaged seals, gaskets, or hoses, which can lead to loss of lubrication or compromised hydraulic systems. Diagnosing fluid leaks involves visually inspecting the winch drive for any signs of leakage, including oil stains, puddles, or wetness around the components. Identifying the source of the leak is crucial to determine the appropriate maintenance or replacement actions required, such as replacing seals or repairing hydraulic lines.
- Overheating:
If the winch drive becomes excessively hot during operation, it may indicate a need for maintenance or replacement. Overheating can be caused by factors such as inadequate ventilation, overloading, or motor issues. Diagnosing overheating involves monitoring the temperature of the winch drive during operation, using infrared thermometers or temperature sensors. Additionally, inspecting the cooling mechanisms, such as fans or heat sinks, and checking for any obstructions or malfunctions can provide insights into the cause of overheating. Depending on the severity of the issue, actions such as cleaning, adjusting ventilation, or replacing overheating components may be necessary.
In summary, signs that indicate a need for winch drive replacement or maintenance include unusual noises, excessive vibration, reduced performance, fluid leaks, and overheating. Diagnosing these signs involves visual inspection, performance testing, monitoring, and analysis to identify the specific cause. Engaging professional technicians or maintenance personnel who are familiar with winch drives can help ensure accurate diagnosis and appropriate maintenance or replacement actions to address the identified issues.
Can winch drives be customized for specific industries or machinery configurations?
Yes, winch drives can be customized to meet the specific requirements of different industries or machinery configurations. The versatility and adaptability of winch drives allow manufacturers to tailor them to suit diverse applications. Here’s a detailed explanation of how winch drives can be customized:
- Load Capacity:
Winch drives can be customized to accommodate various load capacities. Manufacturers can design and build winch drives with different load ratings to match the specific lifting or pulling requirements of different industries or machinery configurations. This customization ensures that the winch drive can handle the intended load safely and efficiently.
- Power Source:
Winch drives can be customized to utilize different power sources, such as electric, hydraulic, or pneumatic. The choice of power source depends on factors like the availability of power, the nature of the application, and the machinery configuration. Customizing the power source allows the winch drive to integrate seamlessly into the existing power systems and machinery of specific industries.
- Mounting Options:
Winch drives can be customized to offer various mounting options to suit specific machinery configurations. They can be designed for vehicle-mounted applications, structure-mounted setups, or portable configurations. Customizing the mounting options ensures that the winch drive can be easily and securely installed according to the specific requirements of the industry or machinery.
- Control Mechanisms:
The control mechanisms of winch drives can be customized to align with the preferred control methods of different industries or machinery configurations. Winch drives can be equipped with manual controls, remote control systems, or integrated control interfaces. Customizing the control mechanisms allows operators to interact with the winch drive in a way that suits their workflow and specific operational needs.
- Environmental Considerations:
Winch drives can be customized to meet specific environmental requirements. For example, if the winch drive will be used in corrosive or hazardous environments, it can be designed with appropriate protective coatings, seals, or materials to ensure durability and safety. Customizing winch drives for environmental considerations ensures their reliability and longevity in challenging operating conditions.
- Safety Features:
Winch drives can be customized to incorporate specific safety features based on industry regulations and machinery configurations. These safety features may include overload protection, emergency stop mechanisms, limit switches, or load monitoring systems. Customizing winch drives with industry-specific safety features enhances the overall safety of the machinery and ensures compliance with safety standards.
- Size and Dimensions:
Winch drives can be customized in terms of size and dimensions to accommodate space limitations or specific machinery configurations. Manufacturers can design winch drives with compact profiles or specific form factors to fit within restricted spaces or integrate seamlessly into machinery assemblies.
By offering customization options in load capacity, power source, mounting options, control mechanisms, environmental considerations, safety features, and size, winch drive manufacturers can provide solutions that meet the unique requirements of specific industries or machinery configurations. Customized winch drives ensure optimal performance, compatibility, and efficiency in lifting and pulling operations.
Can you describe the various types and configurations of winch drives available in the market?
There are several types and configurations of winch drives available in the market, each designed to suit specific applications and requirements. Here’s a detailed description of the various types and configurations of winch drives:
- Electric Winch Drives:
Electric winch drives are powered by electric motors and are widely used in various industries. They are available in different load capacities and configurations. Electric winches are known for their ease of use, precise control, and relatively low maintenance requirements. They can be mounted on vehicles, equipment, or structures and are commonly used in applications such as vehicle recovery, marine operations, construction sites, and material handling.
- Hydraulic Winch Drives:
Hydraulic winch drives are powered by hydraulic systems and offer high pulling power for heavy-duty applications. They are commonly used in industries such as construction, oil and gas, and marine operations. Hydraulic winch drives are known for their robustness, durability, and ability to handle extreme loads. They are often mounted on large vehicles, cranes, or offshore platforms. Hydraulic winch drives require hydraulic power sources, such as hydraulic pumps, and are suitable for applications that require continuous and sustained pulling power.
- Pneumatic Winch Drives:
Pneumatic winch drives utilize compressed air as the power source. They are mainly used in hazardous or explosive environments where electric or hydraulic power sources are not suitable. Pneumatic winch drives are commonly found in industries such as mining, oil refineries, and chemical plants. They offer a high level of safety due to the absence of electrical components and are capable of handling heavy loads in challenging environments.
- Planetary Winch Drives:
Planetary winch drives are a popular type of winch drive known for their compact size, high efficiency, and high torque output. They consist of a central sun gear, multiple planetary gears, and an outer ring gear. The planetary gear system allows for high torque multiplication while maintaining a compact design. Planetary winch drives are commonly used in off-road vehicles, ATV winches, and small to medium-sized industrial applications.
- Worm Gear Winch Drives:
Worm gear winch drives utilize a worm gear mechanism to achieve high gear reduction ratios. They offer excellent load holding capabilities and are commonly used in applications where precise load control and safety are paramount. Worm gear winch drives are popular in industries such as construction, theater rigging, and material handling. They are known for their self-locking feature, which prevents backdriving and provides secure load holding.
- Capstan Winch Drives:
Capstan winch drives are designed with a rotating drum or capstan instead of a traditional spool. They are commonly used in applications that require constant tension or controlled pulling speeds, such as in marine settings for mooring operations or on fishing vessels. Capstan winch drives offer efficient and continuous pulling power and are suitable for handling ropes, cables, or lines with minimal slippage.
- Wire Rope Winch Drives:
Wire rope winch drives are specifically designed to handle wire ropes as the lifting or pulling medium. They are equipped with drums that accommodate wire ropes of different diameters and lengths. Wire rope winch drives are commonly used in industries such as construction, mining, and offshore operations. They offer high load capacities and are suitable for heavy-duty applications that require strength, durability, and resistance to abrasion.
These are some of the various types and configurations of winch drives available in the market. Each type has its own advantages and is designed to cater to specific applications and industry requirements. When selecting a winch drive, it’s important to consider factors such as load capacity, power source, control mechanisms, and environmental conditions to ensure optimal performance and efficiency.
editor by CX 2024-04-17
China Hot selling Helical Keyed CZPT Shaft Input Gear Speed Reducer Gearbox for Building Equipment worm gear box elecon
Product Description
Product Description
Product Description
-R Series Helical gearbox
Product Features:
1.High modular design.
2.Integrated casting housing,compact dimension,high loading support, stable transmitting and low noise level.
3.Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
4.This series is special for pug mill.
5.High efficiency and save power.
6.Save cost and low maintenance.
Design Features:
1. Compact structure, modular design
2. Single-stage, two-stage and three-stage sizes
3. Can be combined with other types of gearboxes (Such as R Series, K Series, F Series, S Series, UDL Series)
Product Parameters
1 Stage
Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
BRX/BRXF38 | 20mm | 16mm | 0.18~1.1 | 1.62~4.43 | 20 |
BRX/BRXF58 | 20mm | 19mm | 0.18~5.5 | 1.3~5.5 | 70 |
BRX/BRXF68 | 25mm | 19mm | 0.18~7.5 | 1.4~6.07 | 135 |
BRX/BRXF78 | 30mm | 24mm | 1.1~11 | 1.42~8.00 | 215 |
BRX/BRXF88 | 40mm | 28mm | 3~22 | 1.39~8.65 | 400 |
BRX/BRXF98 | 50mm | 38mm | 5.5~30 | 1.42~8.23 | 600 |
BRX/BRXF108 | 60mm | 42mm | 7.5~45 | 1.44~6.63 | 830 |
BRX/BRXF128 | 75mm | 55mm | 7.5~90 | 1.51~6.2 | 1110 |
BRX/BRXF158 | 90mm | 70mm | 11~132 | 1.57~6.2 | 1680 |
2-3Stage
Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
BR/BRF18 | 20mm | – | 0.18~0.75 | 3.83~74.84 | 85 |
BR/BRF28 | 25mm | 16mm | 0.18~3 | 3.37~135.09 | 130 |
BR/BRF38 | 25mm | 16mm | 0.18~3 | 3.41~134.82 | 200 |
BR/BRF48 | 30mm | 19mm | 0.18~5.5 | 3.83~176.88 | 300 |
BR/BRF58 | 35mm | 19mm | 0.18~7.5 | 4.39~186.89 | 450 |
BR/BRF68 | 35mm | 19mm | 0.18~7.5 | 4.29~199.81 | 600 |
BR/BRF78 | 40mm | 24mm | 0.18~11 | 5.21~195.24 | 820 |
BR/BRF88 | 50mm | 28mm | 0.55~18.5 | 5.36~246.54 | 1550 |
BR/BRF98 | 60mm | 38mm | 0.55~30 | 4.49~289.6 | 3000 |
BR/BRF108 | 70mm | 42mm | 2.2~45 | 5.06~249.16 | 4300 |
BR/BRF138 | 90mm | 55mm | 5.5~55 | 5.51~222.6 | 8000 |
BR/BRF148 | 110mm | 55mm | 11~90 | 5.00~163.31 | 13000 |
BR/BRF168 | 120mm | 70mm | 11~160 | 8.77~229.71 | 18000 |
Materials Data Sheet
Housing material |
Grey Cast iron |
Housing hardness |
HBS163~255 |
Gear material |
20CrMnTi alloy steel |
Surface hardness of gears |
HRC58°~62 ° |
Gear core hardness |
HRC33~48 |
Input / Output shaft material |
40Cr alloy steel |
Input / Output shaft hardness |
HRC32~36 |
Machining precision of gears |
accurate grinding, 6~5 Grade |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat treatment |
tempering, cementiting, quenching, normalizing, etc. |
Efficiency |
94%~96% (depends on the transmission stage) |
Noise (MAX) |
60~68dB |
Temp. rise (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
Brand of oil seal |
NAK — ZheJiang or other brands requested |
Detailed Photos
Our process of production
Our product line
Company Profile
Company Profile
Bode was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q1: Are you trading company or manufacturer?
A: We are factory.
Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q5: What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂
Application: | Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
|
|
---|
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by CX 2023-05-25
China Hollow Input Shaft Harmonic Drive Worm Gear Motor Reducer Gearbox Torque Output Origin Repair Industries Grade worm gearbox exploded view
Item Description
Merchandise Description:
one.Flexspline is a hollow flanging common cylinder structure.
2.There is a large-diameter hollow shaft gap in the center of the cam of the wave generator. The inside style of the reducer has a assist bearing.
3.It has a fully sealed framework and is easy to put in. It is really suitable for the situations in which the wire requirements to be threaded from the middle of the reducer.
Rewards:
The very first:Substantial precision,large torque
The second:focused technological personnel can be on-the-go to give design and style solutions
The 3rd:Manufacturing unit immediate sales good workmanship durable high quality assurance
The fourth:Solution top quality troubles have a one particular-12 months guarantee time, can be returned for substitution or fix
Firm profile:
HangZhou CZPT Engineering Co., Ltd. proven in 2014, is dedicated to the R & D plant of high-precision transmission factors. At present, the once-a-year creation potential can attain 45000 sets of harmonic reducers. We firmly believe in quality first. All backlinks from uncooked resources to completed products are strictly supervised and managed, which supplies a solid foundation for merchandise top quality. Our goods are offered all in excess of the place and overseas.
The harmonic reducer and other higher-precision transmission factors had been independently developed by the organization. Our organization spends twenty% of its product sales every 12 months on the study and advancement of new technologies in the sector. There are 5 folks in R & D.
Our advantage is as under:
one.7 many years of marketing knowledge
2. 5-individual R & D team to offer you with complex support
three. It is offered at property and abroad and exported to Turkey and Ireland
4. The merchandise quality is confirmed with a 1-yr guarantee
five. Products can be tailored
Strength factory:
Our plant has an total campus The number of workshops is close to three hundred No matter whether it is from the creation of uncooked resources and the procurement of raw components to the inspection of concluded products, we are undertaking it ourselves. There is a comprehensive creation program
HST-III Parameter:
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CZPT torque at commence end | The allowable highest of the common load torque | Maximum torque is permitted in an instantaneous | Enable the greatest pace to be entered | Regular enter velocity is authorized | Back gap | layout life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 6.2 | .6 | twenty.7 | 2.1 | 7.nine | .seven | forty.3 | four.1 | 7000 | 3000 | ≤30 | 10000 |
80 | 9 | .9 | 27 | two.7 | 12.7 | one.three | 54.1 | five.5 | |||||
100 | nine | .nine | 32 | 3.3 | 12.7 | 1.three | 62.one | six.3 | |||||
17 | 50 | eighteen.four | one.nine | 39 | 4 | 29.nine | 3 | eighty.five | eight.two | 6500 | 3000 | ≤30 | 15000 |
80 | twenty five.3 | two.6 | forty nine.5 | 5 | 31 | three.2 | a hundred.1 | 10.2 | |||||
a hundred | 27.6 | two.8 | 62 | six.three | 45 | four.6 | 124.two | twelve.7 | |||||
20 | fifty | 28.8 | two.nine | sixty four.4 | six.6 | 39 | four | 112.seven | 11.five | 5600 | 3000 | ≤30 | 15000 |
eighty | 39.1 | four | eighty five | eight.8 | 54 | five.5 | 146.1 | 14.9 | |||||
one hundred | forty six | four.7 | ninety four.three | nine.six | 56 | 5.eight | 169.one | seventeen.2 | |||||
a hundred and twenty | forty six | four.seven | one hundred | 10.2 | fifty six | 5.8 | 169.one | seventeen.2 | |||||
a hundred and sixty | forty six | four.7 | a hundred | ten.2 | 56 | five.8 | 169.1 | 17.two | |||||
25 | fifty | 44.nine | four.6 | 113 | 11.5 | 63 | six.5 | 213.9 | 21.eight | 4800 | 3000 | ≤30 | 15000 |
eighty | seventy two.5 | seven.four | 158 | sixteen.1 | 100 | ten.two | 293.3 | 29.9 | |||||
a hundred | 77.one | seven.nine | 181 | 18.4 | 124 | twelve.seven | 326.6 | 33.3 | |||||
one hundred twenty | 77.one | seven.9 | 192 | 19.six | 124 | twelve.seven | 349.six | 35.six | |||||
32 | fifty | 87.4 | eight.nine | 248 | twenty five.three | 124 | twelve.7 | 439 | forty four.8 | 4000 | 3000 | ≤30 | 15000 |
eighty | a hundred thirty five.7 | 13.eight | 350 | 35.six | 192 | 19.6 | 653 | 66.six | |||||
a hundred | 157.6 | sixteen.one | 383 | 39.one | 248 | twenty five.3 | 744 | 75.9 | |||||
forty | one hundred | 308 | 37.2 | 660 | 67 | 432 | 44 | 1232 | 126.seven | 4000 | 3000 | ≤30 | 15000 |
HSG Parameter:
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CZPT torque at start stop | The allowable optimum of the common load torque | Maximum torque is allowed in an instant | Enable the highest speed to be entered | Common enter pace is allowed | Back gap | style lifestyle | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 7 | .7 | 23 | two.3 | nine | .nine | 46 | 4.7 | 14000 | 8500 | ≤20 | 15000 |
eighty | 10 | one | thirty | three.1 | 14 | 1.four | sixty one | six.2 | |||||
100 | ten | 1 | 36 | three.7 | fourteen | one.4 | 70 | 7.two | |||||
17 | 50 | 21 | 2.one | forty four | four.five | 34 | three.four | 91 | nine | 10000 | 7300 | ≤20 | 20000 |
80 | 29 | two.9 | fifty six | five.7 | 35 | 3.6 | 113 | twelve | |||||
a hundred | 31 | three.two | 70 | seven.two | 51 | 5.two | 143 | fifteen | |||||
20 | fifty | 33 | three.three | seventy three | seven.4 | forty four | 4.five | 127 | 13 | 10000 | 6500 | ≤20 | 20000 |
80 | 44 | four.five | 96 | nine.8 | sixty one | six.two | 165 | seventeen | |||||
100 | fifty two | 5.three | 107 | ten.9 | sixty four | six.five | 191 | 20 | |||||
a hundred and twenty | 52 | five.three | 113 | eleven.5 | 64 | six.5 | 191 | twenty | |||||
one hundred sixty | 52 | five.3 | 120 | twelve.two | sixty four | six.5 | 191 | 20 | |||||
25 | 50 | 51 | five.two | 127 | thirteen | seventy two | seven.3 | 242 | 25 | 7500 | 5600 | ≤20 | 20000 |
eighty | eighty two | eight.4 | 178 | 18 | 113 | twelve | 332 | 34 | |||||
one hundred | 87 | 8.nine | 204 | 21 | a hundred and forty | fourteen | 369 | 38 | |||||
one hundred twenty | 87 | eight.9 | 217 | 22 | 140 | fourteen | 395 | forty | |||||
32 | fifty | 99 | 10 | 281 | 29 | one hundred forty | fourteen | 497 | 51 | 7000 | 4800 | ≤20 | 20000 |
eighty | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
100 | 178 | eighteen | 433 | 44 | 281 | 29 | 841 | 86 | |||||
forty | a hundred | 345 | 35 | 738 | 75 | 484 | 49 | 1400 | 143 | 5600 | 4000 | ≤20 | 20000 |
Exhibition:
Application situation:
FQA:
Q: What ought to I offer when I pick gearbox/pace reducer?
A: The ideal way is to supply the motor drawing with parameter. Our engineer will examine and advise the most suitable gearbox product for your refer.
Or you can also offer under specification as effectively:
1) Kind, model and torque.
two) Ratio or output speed
three) Doing work issue and relationship method
four) Good quality and installed equipment title
five) Input mode and input velocity
six) Motor brand name product or flange and motor shaft dimension
US $349.2 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Car |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Shunting |
Gear Shape: | Bevel Gear |
Step: | Double-Step |
###
Customization: |
Available
|
---|
###
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed peak torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 6.2 | 0.6 | 20.7 | 2.1 | 7.9 | 0.7 | 40.3 | 4.1 | 7000 | 3000 | ≤30 | 10000 |
80 | 9 | 0.9 | 27 | 2.7 | 12.7 | 1.3 | 54.1 | 5.5 | |||||
100 | 9 | 0.9 | 32 | 3.3 | 12.7 | 1.3 | 62.1 | 6.3 | |||||
17 | 50 | 18.4 | 1.9 | 39 | 4 | 29.9 | 3 | 80.5 | 8.2 | 6500 | 3000 | ≤30 | 15000 |
80 | 25.3 | 2.6 | 49.5 | 5 | 31 | 3.2 | 100.1 | 10.2 | |||||
100 | 27.6 | 2.8 | 62 | 6.3 | 45 | 4.6 | 124.2 | 12.7 | |||||
20 | 50 | 28.8 | 2.9 | 64.4 | 6.6 | 39 | 4 | 112.7 | 11.5 | 5600 | 3000 | ≤30 | 15000 |
80 | 39.1 | 4 | 85 | 8.8 | 54 | 5.5 | 146.1 | 14.9 | |||||
100 | 46 | 4.7 | 94.3 | 9.6 | 56 | 5.8 | 169.1 | 17.2 | |||||
120 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
160 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
25 | 50 | 44.9 | 4.6 | 113 | 11.5 | 63 | 6.5 | 213.9 | 21.8 | 4800 | 3000 | ≤30 | 15000 |
80 | 72.5 | 7.4 | 158 | 16.1 | 100 | 10.2 | 293.3 | 29.9 | |||||
100 | 77.1 | 7.9 | 181 | 18.4 | 124 | 12.7 | 326.6 | 33.3 | |||||
120 | 77.1 | 7.9 | 192 | 19.6 | 124 | 12.7 | 349.6 | 35.6 | |||||
32 | 50 | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | 44.8 | 4000 | 3000 | ≤30 | 15000 |
80 | 135.7 | 13.8 | 350 | 35.6 | 192 | 19.6 | 653 | 66.6 | |||||
100 | 157.6 | 16.1 | 383 | 39.1 | 248 | 25.3 | 744 | 75.9 | |||||
40 | 100 | 308 | 37.2 | 660 | 67 | 432 | 44 | 1232 | 126.7 | 4000 | 3000 | ≤30 | 15000 |
###
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed peak torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 7 | 0.7 | 23 | 2.3 | 9 | 0.9 | 46 | 4.7 | 14000 | 8500 | ≤20 | 15000 |
80 | 10 | 1 | 30 | 3.1 | 14 | 1.4 | 61 | 6.2 | |||||
100 | 10 | 1 | 36 | 3.7 | 14 | 1.4 | 70 | 7.2 | |||||
17 | 50 | 21 | 2.1 | 44 | 4.5 | 34 | 3.4 | 91 | 9 | 10000 | 7300 | ≤20 | 20000 |
80 | 29 | 2.9 | 56 | 5.7 | 35 | 3.6 | 113 | 12 | |||||
100 | 31 | 3.2 | 70 | 7.2 | 51 | 5.2 | 143 | 15 | |||||
20 | 50 | 33 | 3.3 | 73 | 7.4 | 44 | 4.5 | 127 | 13 | 10000 | 6500 | ≤20 | 20000 |
80 | 44 | 4.5 | 96 | 9.8 | 61 | 6.2 | 165 | 17 | |||||
100 | 52 | 5.3 | 107 | 10.9 | 64 | 6.5 | 191 | 20 | |||||
120 | 52 | 5.3 | 113 | 11.5 | 64 | 6.5 | 191 | 20 | |||||
160 | 52 | 5.3 | 120 | 12.2 | 64 | 6.5 | 191 | 20 | |||||
25 | 50 | 51 | 5.2 | 127 | 13 | 72 | 7.3 | 242 | 25 | 7500 | 5600 | ≤20 | 20000 |
80 | 82 | 8.4 | 178 | 18 | 113 | 12 | 332 | 34 | |||||
100 | 87 | 8.9 | 204 | 21 | 140 | 14 | 369 | 38 | |||||
120 | 87 | 8.9 | 217 | 22 | 140 | 14 | 395 | 40 | |||||
32 | 50 | 99 | 10 | 281 | 29 | 140 | 14 | 497 | 51 | 7000 | 4800 | ≤20 | 20000 |
80 | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
100 | 178 | 18 | 433 | 44 | 281 | 29 | 841 | 86 | |||||
40 | 100 | 345 | 35 | 738 | 75 | 484 | 49 | 1400 | 143 | 5600 | 4000 | ≤20 | 20000 |
US $349.2 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Car |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Shunting |
Gear Shape: | Bevel Gear |
Step: | Double-Step |
###
Customization: |
Available
|
---|
###
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed peak torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 6.2 | 0.6 | 20.7 | 2.1 | 7.9 | 0.7 | 40.3 | 4.1 | 7000 | 3000 | ≤30 | 10000 |
80 | 9 | 0.9 | 27 | 2.7 | 12.7 | 1.3 | 54.1 | 5.5 | |||||
100 | 9 | 0.9 | 32 | 3.3 | 12.7 | 1.3 | 62.1 | 6.3 | |||||
17 | 50 | 18.4 | 1.9 | 39 | 4 | 29.9 | 3 | 80.5 | 8.2 | 6500 | 3000 | ≤30 | 15000 |
80 | 25.3 | 2.6 | 49.5 | 5 | 31 | 3.2 | 100.1 | 10.2 | |||||
100 | 27.6 | 2.8 | 62 | 6.3 | 45 | 4.6 | 124.2 | 12.7 | |||||
20 | 50 | 28.8 | 2.9 | 64.4 | 6.6 | 39 | 4 | 112.7 | 11.5 | 5600 | 3000 | ≤30 | 15000 |
80 | 39.1 | 4 | 85 | 8.8 | 54 | 5.5 | 146.1 | 14.9 | |||||
100 | 46 | 4.7 | 94.3 | 9.6 | 56 | 5.8 | 169.1 | 17.2 | |||||
120 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
160 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
25 | 50 | 44.9 | 4.6 | 113 | 11.5 | 63 | 6.5 | 213.9 | 21.8 | 4800 | 3000 | ≤30 | 15000 |
80 | 72.5 | 7.4 | 158 | 16.1 | 100 | 10.2 | 293.3 | 29.9 | |||||
100 | 77.1 | 7.9 | 181 | 18.4 | 124 | 12.7 | 326.6 | 33.3 | |||||
120 | 77.1 | 7.9 | 192 | 19.6 | 124 | 12.7 | 349.6 | 35.6 | |||||
32 | 50 | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | 44.8 | 4000 | 3000 | ≤30 | 15000 |
80 | 135.7 | 13.8 | 350 | 35.6 | 192 | 19.6 | 653 | 66.6 | |||||
100 | 157.6 | 16.1 | 383 | 39.1 | 248 | 25.3 | 744 | 75.9 | |||||
40 | 100 | 308 | 37.2 | 660 | 67 | 432 | 44 | 1232 | 126.7 | 4000 | 3000 | ≤30 | 15000 |
###
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed peak torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 7 | 0.7 | 23 | 2.3 | 9 | 0.9 | 46 | 4.7 | 14000 | 8500 | ≤20 | 15000 |
80 | 10 | 1 | 30 | 3.1 | 14 | 1.4 | 61 | 6.2 | |||||
100 | 10 | 1 | 36 | 3.7 | 14 | 1.4 | 70 | 7.2 | |||||
17 | 50 | 21 | 2.1 | 44 | 4.5 | 34 | 3.4 | 91 | 9 | 10000 | 7300 | ≤20 | 20000 |
80 | 29 | 2.9 | 56 | 5.7 | 35 | 3.6 | 113 | 12 | |||||
100 | 31 | 3.2 | 70 | 7.2 | 51 | 5.2 | 143 | 15 | |||||
20 | 50 | 33 | 3.3 | 73 | 7.4 | 44 | 4.5 | 127 | 13 | 10000 | 6500 | ≤20 | 20000 |
80 | 44 | 4.5 | 96 | 9.8 | 61 | 6.2 | 165 | 17 | |||||
100 | 52 | 5.3 | 107 | 10.9 | 64 | 6.5 | 191 | 20 | |||||
120 | 52 | 5.3 | 113 | 11.5 | 64 | 6.5 | 191 | 20 | |||||
160 | 52 | 5.3 | 120 | 12.2 | 64 | 6.5 | 191 | 20 | |||||
25 | 50 | 51 | 5.2 | 127 | 13 | 72 | 7.3 | 242 | 25 | 7500 | 5600 | ≤20 | 20000 |
80 | 82 | 8.4 | 178 | 18 | 113 | 12 | 332 | 34 | |||||
100 | 87 | 8.9 | 204 | 21 | 140 | 14 | 369 | 38 | |||||
120 | 87 | 8.9 | 217 | 22 | 140 | 14 | 395 | 40 | |||||
32 | 50 | 99 | 10 | 281 | 29 | 140 | 14 | 497 | 51 | 7000 | 4800 | ≤20 | 20000 |
80 | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
100 | 178 | 18 | 433 | 44 | 281 | 29 | 841 | 86 | |||||
40 | 100 | 345 | 35 | 738 | 75 | 484 | 49 | 1400 | 143 | 5600 | 4000 | ≤20 | 20000 |
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-01-13
china shop Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft manufacturers
Product Description
Forged Iron Reducer Double Enveloping Worm Gearbox with Input Shaft
Description:
Model: C100 – 500
Ratio: ten.twenty five – 63
Output Torque : 683 – 51180 N.m
Rating CZPT : 1/4HP(.18 Kw) – 600HP(450Kw)
1, CZPT torque double enveloping alter toughest working issue .
two,Universal style double enveloping CZPT box.
3, Smooth and noiseless procedure double CZPT box.
4, CZPT er driving efficiency than classic CZPT .
five, Increasing loading capacity .
six, Rigid high quality examination prior to transport
7, Customized design and style for CZPT software
8, Long existence provider time period
9, ideal price with moderated
10: moderate cost & large quality
11: four-axis linkage
SGR C series double enveloping CZPT reducer use Substantial torque Gearbox style by CZPT ‘s Specialist R&D group, it has straight-sided kinds on equally equipment enamel and worm threads with this form tangent to a frequent foundation circle. and CZPT double enveloping CZPT reducer awarded by the National CZPT Reducer & Variator Industry Affiliation .
it has distinct involutes or curved tooth kinds, Multi-tooth meshed, allowed peak load , so CZPT CZPT box has higher driving performance than conventional CZPT .
double enveloping CZPT reducer is go well with for higher reduction ratio, with no install space constraints , and provision of employing a lot of diverse gears sort . double enveloping CZPT can achieve to two hundred:1 ratio . enhance gearbox torque , Growing loading potential , At the identical time , SGR double enveloping CZPT box use supporters or cooling pipe [*1*]to slove heat created for the duration of gear device operating for Lengthy lifestyle provider period .
The advantage of SGR double enveloping CZPT box , 1st benefit is CZPT use four-axis linkage technology , CZPT is CZPT make certain worm equipment reducer lengthy life and substantial trustworthiness layout , and Best high quality controlling technique, strict inspection . Apart from , SGR also can specific design base CZPT necessity
Higher torque double enveloping CZPT box adjust hardest operating condition , and CZPT offer you condition of the art technology and good quality answers for CZPT reducing and forming equipment ,Mining and construction tools ,Paper and plastic converting machinery and so on high CZPT density, created for large responsibility application .
Dtasheet of CUW :
Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Ratio | Permitted Torque | Bodyweight |
(CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
C_ 100 | 28 | 190 | forty eight | 1.forty one~11.five | 10 ~ 62 | 683-1094 | 42 |
C_ 125 | 32 | 225 | fifty five | 2.42~19.seven | 10 ~ 62 | 1170~2221 | sixty five |
C_ 140 | 38 | 255 | sixty five | three.94~25.nine | 10 ~ 62 | 1555 ~ 3473 | 85 |
C_ 160 | 42 | 290 | 70 | 4.39~35.7 | 10 ~ 62 | 2143 ~4212 | a hundred and twenty |
C_ 180 | forty eight | 320 | 80 | 5.eighty three~47.five | 10 ~ 62 | 2812 ~ 5387 | one hundred seventy |
C_ 200 | fifty five | 350 | 90 | 7.52 ~61.2 | 10 ~ 62 | 3624 ~6859 | 220 |
C_ 225 | sixty | 390 | one hundred | 9.9~eighty one.4 | 10 ~ 62 | 4872 ~ 9224 | 290 |
C_ 250 | 65 | 430 | 110 | twelve.9 ~one hundred and five | 10 ~ 62 | 6284~11892 | 380 |
C_ 280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 ~ 62 | 8347 ~ 15820 | 520 |
C_ 315 | 75 | 530 | 140 | 22.5 ~183 | 10 ~ 62 | 11068~ 19450 | 700 |
C_ 355 | eighty | 595 | one hundred fifty | 30~245 | 10 ~ 62 | 14818 ~28014 | 1030 |
C_ 400 | ninety | 660 | one hundred seventy | 32.1 ~261 | 10 ~ 62 | 15786~29918 | 1400 |
C_ 450 | a hundred | 740 | one hundred ninety | forty two.6 ~347 | 10 ~ 62 | 2571~39881 | 1980 |
C_ 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 ~ 62 | 27097~51180 | 2700 |
The push component is a worm. In buy to blend the wheel/worm into a worm equipment, it must be ensured that the center distance is equal and the transmission ratio is equal. Centre distances are available from inventory in modest steps amongst 17mm and 80mm. Every single centre distance has a number of gear ratios. Ep worm gears are suited for the production of worm drives with a shaft angle of 90°. Employing a worm generate, very big reduction ratios (up to one hundred:1) can be accomplished.
china wholesaler Vertical Small Gear Box Double Stage Single Stage Connector of Input Shaft Cast Iron Wp Series Wpa Wps Wpx Wpka Wpda 80 Speed Reducer Worm Gearbox manufacturers
Product Description
Vertical Tiny Equipment Box Double Phase Solitary Phase Connector of Enter Shaft Solid Iron Wp Collection Wpa Wps Wpx Wpka Wpda 80 CZPT Reducer Worm Gearbox
Ep Gear’s worm gears use appropriate-angle (90°) non-intersecting shafts to supply an efficient resolution for energy transmission apps demanding large reduction ratios in confined spaces. When correctly utilized, worm gears offer the smoothest and quietest type of transmission. Considering that the performance of a worm generate relies upon on the direct angle and the quantity of stars on the worm – because performance is usually the purpose, this ratio ought to be retained as low as possible. To operate correctly, the worm and worm gear utilised together must have the identical diameter, pitch and thread.
in Cuito Angola sales price shop near me near me shop factory supplier Wp Basic Model Series Double Stage Single Stage Connector of Input Shaft Wpa Wps Worm Reduction Gearbox manufacturer best Cost Custom Cheap wholesaler
We are aiming to meet up with the needs of the clientele all around the entire world.. Services & Good quality controlWe supply in depth drawings and provide every time required. a specialized supplier of a full selection of chains, sprockets, gears, equipment racks, V-belts, couplings and reducers.
Merchandise Introduce:
WP Series WORM Gear Speed EPT
WP sequence EPT, worm is created of forty five # high top quality metal by warmth therapy, and worm wheel is forged with tin bronze. It has good put on resistance, eEPTly in bearing ability. It is primarily suitable for deceleration EPT of a variety of mechanical products these kinds of as plastics, metallurgy, EPTrage, EPT, lifting and transportation, chemical building and so on.
Item Details:
wp sequence structure drawing:
Velocity Ratio | one/10 | one/fifteen | 1/twenty | 1/25 | one/thirty | one/forty | 1/50 | 1/60 |
Performance | seventy seven~ninety% | 76~88% | seventy five~84% | seventy two~eighty two% | sixty eight~eighty two% | sixty four~75% | 62~72% | 60~71% |
WP Collection WORM Gear Speed EPT Functions:
one.Travel effortlessly, vibration, affect and sounds are little, deceleration ratio is massive, versaEPTty is wide, and can be used with a assortment of mechanical gear.
two.Large EPT ratio can be received by one-phase EPT, and the construction is compact. Most kinds of EPTs have far better self-locking performance. Braking devices can be saved for mechanical gear with braking specifications.
3.The meshing friction reduction amongst worm tooth and worm EPT tooth area is greater, so the EPT effectiveness is reduced than that of EPT, easy to heat and higher temperature.
4.Greater needs for lubrication and cooling.
five.Excellent compatibility, worm EPT and worm are made according to national stXiHu (West Lake) Dis.Hu (West Lake) Dis.rds, bearing, oil seal and other stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd parts are employed.
Our Company:
EPTngsu EPT Equipment EPT Co., Ltd.
Our firm was established in 2018. It was started by a team of youthful folks with EPTrprising spirit. It is deterEPTd to make a very good EPT box in 100 several years. The business is fifty-100 people, with specialist R ampampD, design and style, product sales crew, goods market well at house and abroad, the industry is primarily concentrated overEPT. Supply customers with personalized remedies. On the basis of reciprocity and mutual advantage, EPT insists on assembly customers’needs with high good quality and effective services.
We have professional engineers who can give you with customized options to meet specific demands. EPT can satisfy the wants of numerous software places. Silk and EPTium goods can meet up with the needs of many application fields. They have been successfully utilized in meat, seafood and aquatic goods processing sector, baking market, cHangEPT sector, EPTrage and dairy items processing market, fruit and vegetable processing sector, pharmaceutical and cosmetics industry and battery manufacturing, corrugated paper creation, tire generation and other production fields.
EPT and EPT:
*EPT: In orEPTto make certain the integrity of item physical appearance, we will decide on cartons, wood pallets and wood pallets in accordance to customer requirements.
*Shipping and delivery time: Each and every EPT is created and tested in accordance with rigorous and mounted procedures to make certain that the high quality is right before leaving the factory and shipping and delivery on time.
*Transportation mode: We will select the most suitable method of transportation for our consumers according to the weigEPT and dimensions of the merchandise. We can also select the mode of transportation according to the demands of our consumers.
*Obtaining and soon after-income services: Right after obtaining the merchandise, you should check out whether they are in great situation. We will give customers with excellent soon after-sales support.
FAQ:
Q1: Are you a investing organization or a maker ?
A: We are a company in EPTngsu Province, EPT. Our organization owns the capability of producing, processing, designing and R ampD. We welcome your visit.
Q2: How we decide on designs and technical specs?
A: According to the certain information of the needs from the part of enquiry, we will advise the products’ designs on synthesizing the elements of subject of merchandise use, EPT, torque arm and ratio…
Q3: How is your price tag? Can you supply any price cut?
A: Our prices are alwaEPTcompetitive. If the consumer can area a huge order, we absolutely will permit price reduction.
This autumn: How EPT should I hold out for the feedback soon after I deliver the enquiry?
A4: We will reply as soon as attainable, twelve hrs at most.
Q5: What is your item guarantee time period?
A: We have the certifications of ISO9001,CE, SGS.
Q6: What EPT are your EPTes getting used?
A: Our EPTes are commonly utilized to metallurgical gear, mining equipment, EPT gear, meals EPTry, EPT products, tobacco products and so on.