Product Description
Product Description
Product Features
High modular design, biomimetic surface with owned intellectual property right.
Adopt German worm hob to process the worm wheel.
With the special gear geometry, it gets high torque, efficiency and long life circle.
It can achieve the direct combination for 2 sets of gearbox.
Mounting mode: foot mounted, flange mounted, torque arm mounted.
Output shaft: CHINAMFG shaft, hollow shaft.
Main applied for
Chemical industry and environmental protection
Metal processing
Building and construction
Agriculture and food
Textile and leather
Forest and paper
Car washing machinery
Detailed Photos
Product Parameters
Technical data:
Housing material |
Cast iron/Ductile iron |
Housing hardness |
HBS190-240 |
Gear material |
20CrMnTi alloy steel |
Surface hardness of gears |
HRC58°~62 ° |
Gear core hardness |
HRC33~40 |
Input / Output shaft material |
42CrMo alloy steel |
Input / Output shaft hardness |
HRC25~30 |
Machining precision of gears |
accurate grinding, 6~5 Grade |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat treatment |
tempering, cementiting, quenching, etc. |
Efficiency |
94%~96% (depends on the transmission stage) |
Noise (MAX) |
60~68dB |
Temp. rise (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
Brand of oil seal |
CHINAMFG — ZheJiang or other brands requested |
Our Advantages
Certifications
Packaging & Shipping
Company Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and producing capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medicine,wooden etc. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
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Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Worm Gear |
Step: | Single-Step |
How does the choice of winch drives affect the overall performance and reliability of lifting operations?
The choice of winch drives has a significant impact on the overall performance and reliability of lifting operations. Here’s a detailed explanation of how the choice of winch drives affects performance and reliability:
- Lifting Capacity:
The choice of winch drives directly affects the lifting capacity of the system. Different winch drives have varying load capacities, and selecting an appropriate winch drive that matches the intended lifting requirements is crucial. Choosing a winch drive with insufficient lifting capacity can result in overloading, which can lead to equipment failure, safety hazards, and potential damage to the load or surrounding structures. On the other hand, selecting a winch drive with a higher lifting capacity than necessary can lead to unnecessary costs and inefficient operation. Therefore, selecting the right winch drive with the appropriate lifting capacity is essential for optimal performance and reliability.
- Speed and Control:
The choice of winch drives also affects the speed and control of lifting operations. Different winch drives offer varying speed ranges and control options. High-quality winch drives provide smooth and precise speed control, allowing for accurate positioning and delicate handling of loads. The choice of winch drives with suitable speed and control capabilities ensures efficient and controlled lifting operations, reducing the risk of accidents, damage to the load, or strain on the lifting equipment. Additionally, winch drives with advanced control features, such as programmable logic controllers (PLCs) or electronic control systems, enhance operational reliability and performance by enabling synchronized movements and automation.
- Durability and Reliability:
The choice of winch drives significantly impacts the durability and reliability of lifting operations. High-quality winch drives constructed with robust materials and designed for heavy-duty applications offer enhanced durability and reliability. They can withstand the demanding conditions and stress associated with lifting operations, minimizing the risk of breakdowns, malfunctions, or premature wear. Choosing winch drives from reputable manufacturers known for their quality and reliability ensures long-term performance and reduces the need for frequent maintenance or replacement, enhancing the overall reliability of the lifting operations.
- Safety Features:
Winch drives come with various safety features that contribute to the overall performance and reliability of lifting operations. These safety features include overload protection systems, emergency stop controls, limit switches, and fail-safe mechanisms. The choice of winch drives with comprehensive safety features enhances the safety of lifting operations by preventing overloading, safeguarding against equipment failures, and providing emergency shutdown options in critical situations. Properly selecting winch drives with appropriate safety features ensures compliance with safety regulations, reduces the risk of accidents, and enhances the reliability of lifting operations.
- Compatibility and Integration:
Choosing winch drives that are compatible with the overall lifting system and easily integrable with other components is crucial for optimal performance and reliability. Compatibility issues can arise if the selected winch drive does not match the mechanical requirements, power supply, or control interfaces of the lifting system. Incompatibility can lead to operational inefficiencies, increased maintenance needs, or even system failures. Therefore, careful consideration of the compatibility and integration aspects when choosing winch drives ensures seamless integration, smooth operation, and enhanced reliability of lifting operations.
In summary, the choice of winch drives significantly impacts the overall performance and reliability of lifting operations. Factors such as lifting capacity, speed and control capabilities, durability and reliability, safety features, and compatibility with the overall system should be carefully considered when selecting winch drives. By choosing the right winch drives that meet the specific requirements of the lifting operations, operators can achieve optimal performance, ensure safe and efficient lifting, and enhance the overall reliability of the operations.
What maintenance practices are recommended for winch drives to ensure optimal functionality?
Proper maintenance practices are essential for ensuring the optimal functionality and longevity of winch drives. Regular maintenance helps prevent breakdowns, reduces the risk of accidents, and maximizes the performance of the winch drive. Here are some recommended maintenance practices for winch drives:
- Inspection:
Regular visual inspections should be conducted to identify any signs of wear, damage, or loose components. Inspect the winch drive housing, motor, gears, and control components for any abnormalities. Look for leaks, corrosion, or excessive dirt accumulation. If any issues are detected, they should be addressed promptly to prevent further damage or performance degradation.
- Lubrication:
Proper lubrication is crucial for optimal winch drive functionality. Follow the manufacturer’s guidelines for the type and frequency of lubrication. Apply lubricants to the bearings, gears, and other moving parts as recommended. Regular lubrication reduces friction, minimizes wear, and ensures smooth operation.
- Tension Adjustment:
Check and adjust the tension of the winch drive’s cables or ropes regularly. Proper tension ensures efficient and safe operation. Follow the manufacturer’s recommendations for the appropriate tension levels and adjustment procedures. Incorrect cable tension can lead to slippage, reduced pulling power, or cable damage.
- Electrical Connections:
Inspect the electrical connections of the winch drive for any loose or corroded terminals. Tighten or clean the connections as necessary to maintain proper electrical conductivity. Loose or faulty connections can result in power loss, erratic operation, or electrical hazards.
- Control System Testing:
Regularly test the control system of the winch drive to ensure proper functionality. Check the operation of switches, buttons, and remote controls. Verify that the control system is responding correctly to commands and that all safety features are functioning as intended. Any issues with the control system should be addressed promptly to maintain safe and reliable operation.
- Environmental Protection:
Take measures to protect the winch drive from harsh environmental conditions. Keep the winch drive clean and free from dirt, debris, and moisture. If the winch drive is exposed to corrosive substances or extreme temperatures, consider using protective covers or enclosures. Protecting the winch drive from environmental factors helps prevent damage and ensures optimal performance.
- Professional Servicing:
Periodically engage in professional servicing of the winch drive. Professional technicians can perform detailed inspections, maintenance, and repairs that may require specialized knowledge or equipment. Follow the manufacturer’s recommendations regarding the frequency and scope of professional servicing to keep the winch drive in optimal condition.
It’s important to note that maintenance practices may vary depending on the specific type of winch drive and its intended application. Always refer to the manufacturer’s guidelines and instructions for the specific winch drive model to ensure proper maintenance procedures are followed.
How does the design of a winch drive contribute to efficient load lifting and pulling?
The design of a winch drive plays a critical role in ensuring efficient load lifting and pulling operations. Various design considerations are implemented to optimize performance, reliability, and safety. Here’s a detailed explanation of how the design of a winch drive contributes to efficient load lifting and pulling:
- Power and Torque:
A well-designed winch drive is equipped with a power source and gearbox that provide sufficient power and torque to handle the intended load. The power source, whether it’s an electric motor or hydraulic system, should have adequate capacity to generate the required energy for the pulling or lifting operation. The gearbox or transmission is designed to provide the appropriate torque output, matching the load requirements. By ensuring the winch drive has the necessary power and torque, it can efficiently handle the load without straining the components or compromising performance.
- Gearing and Speed Control:
The gearing system within the winch drive allows for precise control over the speed of the pulling or lifting operation. The gearbox is designed with different gear ratios, enabling the operator to select the desired speed based on the specific requirements of the task. This capability is crucial for efficient load handling. For instance, a higher gear ratio can be used for lighter loads or faster pulling speeds, while a lower gear ratio provides increased pulling power for heavier loads. The ability to control the speed optimizes the efficiency of the winch drive by adapting to the load characteristics and operational needs.
- Drum Size and Cable Capacity:
The design of the winch drive includes considerations for the drum size and cable capacity. The drum is responsible for winding or unwinding the cable during the pulling or lifting operation. A larger drum diameter allows for a greater length of cable to be wound, which increases the pulling capacity of the winch. The drum design should also ensure proper cable alignment and smooth winding to prevent cable damage or entanglement. By optimizing the drum size and cable capacity, the winch drive can efficiently handle the load and accommodate the necessary cable length required for the task.
- Braking System:
An efficient winch drive incorporates a reliable braking system. The braking system is designed to hold the load securely when the winch is not actively pulling or lifting. It prevents the load from slipping or releasing unintentionally, ensuring safety and stability during operation. The braking system should engage quickly and provide sufficient holding force, even in the event of power loss or sudden load changes. A well-designed braking system contributes to the efficiency of load lifting and pulling by maintaining control and preventing accidents or damage.
- Control System and Safety Features:
The design of the winch drive includes a control system with intuitive controls and safety features. The control system allows the operator to manage the operation of the winch drive, including start/stop functions, direction control, and speed adjustment. Clear and user-friendly controls enhance operational efficiency and facilitate precise load handling. Additionally, safety features such as overload protection, emergency stop mechanisms, and limit switches are integrated into the winch drive design to ensure safe operation and prevent damage to the equipment or injury to personnel.
By considering power and torque requirements, gearing and speed control, drum size and cable capacity, braking systems, control systems, and safety features, the design of a winch drive contributes to efficient load lifting and pulling. These design elements work together to optimize performance, control, and safety, allowing the winch drive to handle loads effectively and reliably in various applications and industries.
editor by Dream 2024-04-24
China Hollow Input Shaft Harmonic Drive Worm Gear Motor Reducer Gearbox Torque Output Origin Repair Industries Grade worm gearbox exploded view
Item Description
Merchandise Description:
one.Flexspline is a hollow flanging common cylinder structure.
2.There is a large-diameter hollow shaft gap in the center of the cam of the wave generator. The inside style of the reducer has a assist bearing.
3.It has a fully sealed framework and is easy to put in. It is really suitable for the situations in which the wire requirements to be threaded from the middle of the reducer.
Rewards:
The very first:Substantial precision,large torque
The second:focused technological personnel can be on-the-go to give design and style solutions
The 3rd:Manufacturing unit immediate sales good workmanship durable high quality assurance
The fourth:Solution top quality troubles have a one particular-12 months guarantee time, can be returned for substitution or fix
Firm profile:
HangZhou CZPT Engineering Co., Ltd. proven in 2014, is dedicated to the R & D plant of high-precision transmission factors. At present, the once-a-year creation potential can attain 45000 sets of harmonic reducers. We firmly believe in quality first. All backlinks from uncooked resources to completed products are strictly supervised and managed, which supplies a solid foundation for merchandise top quality. Our goods are offered all in excess of the place and overseas.
The harmonic reducer and other higher-precision transmission factors had been independently developed by the organization. Our organization spends twenty% of its product sales every 12 months on the study and advancement of new technologies in the sector. There are 5 folks in R & D.
Our advantage is as under:
one.7 many years of marketing knowledge
2. 5-individual R & D team to offer you with complex support
three. It is offered at property and abroad and exported to Turkey and Ireland
4. The merchandise quality is confirmed with a 1-yr guarantee
five. Products can be tailored
Strength factory:
Our plant has an total campus The number of workshops is close to three hundred No matter whether it is from the creation of uncooked resources and the procurement of raw components to the inspection of concluded products, we are undertaking it ourselves. There is a comprehensive creation program
HST-III Parameter:
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CZPT torque at commence end | The allowable highest of the common load torque | Maximum torque is permitted in an instantaneous | Enable the greatest pace to be entered | Regular enter velocity is authorized | Back gap | layout life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 6.2 | .6 | twenty.7 | 2.1 | 7.nine | .seven | forty.3 | four.1 | 7000 | 3000 | ≤30 | 10000 |
80 | 9 | .9 | 27 | two.7 | 12.7 | one.three | 54.1 | five.5 | |||||
100 | nine | .nine | 32 | 3.3 | 12.7 | 1.three | 62.one | six.3 | |||||
17 | 50 | eighteen.four | one.nine | 39 | 4 | 29.nine | 3 | eighty.five | eight.two | 6500 | 3000 | ≤30 | 15000 |
80 | twenty five.3 | two.6 | forty nine.5 | 5 | 31 | three.2 | a hundred.1 | 10.2 | |||||
a hundred | 27.6 | two.8 | 62 | six.three | 45 | four.6 | 124.two | twelve.7 | |||||
20 | fifty | 28.8 | two.nine | sixty four.4 | six.6 | 39 | four | 112.seven | 11.five | 5600 | 3000 | ≤30 | 15000 |
eighty | 39.1 | four | eighty five | eight.8 | 54 | five.5 | 146.1 | 14.9 | |||||
one hundred | forty six | four.7 | ninety four.three | nine.six | 56 | 5.eight | 169.one | seventeen.2 | |||||
a hundred and twenty | forty six | four.seven | one hundred | 10.2 | fifty six | 5.8 | 169.one | seventeen.2 | |||||
a hundred and sixty | forty six | four.7 | a hundred | ten.2 | 56 | five.8 | 169.1 | 17.two | |||||
25 | fifty | 44.nine | four.6 | 113 | 11.5 | 63 | six.5 | 213.9 | 21.eight | 4800 | 3000 | ≤30 | 15000 |
eighty | seventy two.5 | seven.four | 158 | sixteen.1 | 100 | ten.two | 293.3 | 29.9 | |||||
a hundred | 77.one | seven.nine | 181 | 18.4 | 124 | twelve.seven | 326.6 | 33.3 | |||||
one hundred twenty | 77.one | seven.9 | 192 | 19.six | 124 | twelve.seven | 349.six | 35.six | |||||
32 | fifty | 87.4 | eight.nine | 248 | twenty five.three | 124 | twelve.7 | 439 | forty four.8 | 4000 | 3000 | ≤30 | 15000 |
eighty | a hundred thirty five.7 | 13.eight | 350 | 35.six | 192 | 19.6 | 653 | 66.six | |||||
a hundred | 157.6 | sixteen.one | 383 | 39.one | 248 | twenty five.3 | 744 | 75.9 | |||||
forty | one hundred | 308 | 37.2 | 660 | 67 | 432 | 44 | 1232 | 126.seven | 4000 | 3000 | ≤30 | 15000 |
HSG Parameter:
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CZPT torque at start stop | The allowable optimum of the common load torque | Maximum torque is allowed in an instant | Enable the highest speed to be entered | Common enter pace is allowed | Back gap | style lifestyle | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 7 | .7 | 23 | two.3 | nine | .nine | 46 | 4.7 | 14000 | 8500 | ≤20 | 15000 |
eighty | 10 | one | thirty | three.1 | 14 | 1.four | sixty one | six.2 | |||||
100 | ten | 1 | 36 | three.7 | fourteen | one.4 | 70 | 7.two | |||||
17 | 50 | 21 | 2.one | forty four | four.five | 34 | three.four | 91 | nine | 10000 | 7300 | ≤20 | 20000 |
80 | 29 | two.9 | fifty six | five.7 | 35 | 3.6 | 113 | twelve | |||||
a hundred | 31 | three.two | 70 | seven.two | 51 | 5.two | 143 | fifteen | |||||
20 | fifty | 33 | three.three | seventy three | seven.4 | forty four | 4.five | 127 | 13 | 10000 | 6500 | ≤20 | 20000 |
80 | 44 | four.five | 96 | nine.8 | sixty one | six.two | 165 | seventeen | |||||
100 | fifty two | 5.three | 107 | ten.9 | sixty four | six.five | 191 | 20 | |||||
a hundred and twenty | 52 | five.three | 113 | eleven.5 | 64 | six.5 | 191 | twenty | |||||
one hundred sixty | 52 | five.3 | 120 | twelve.two | sixty four | six.5 | 191 | 20 | |||||
25 | 50 | 51 | five.two | 127 | thirteen | seventy two | seven.3 | 242 | 25 | 7500 | 5600 | ≤20 | 20000 |
eighty | eighty two | eight.4 | 178 | 18 | 113 | twelve | 332 | 34 | |||||
one hundred | 87 | 8.nine | 204 | 21 | a hundred and forty | fourteen | 369 | 38 | |||||
one hundred twenty | 87 | eight.9 | 217 | 22 | 140 | fourteen | 395 | forty | |||||
32 | fifty | 99 | 10 | 281 | 29 | one hundred forty | fourteen | 497 | 51 | 7000 | 4800 | ≤20 | 20000 |
eighty | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
100 | 178 | eighteen | 433 | 44 | 281 | 29 | 841 | 86 | |||||
forty | a hundred | 345 | 35 | 738 | 75 | 484 | 49 | 1400 | 143 | 5600 | 4000 | ≤20 | 20000 |
Exhibition:
Application situation:
FQA:
Q: What ought to I offer when I pick gearbox/pace reducer?
A: The ideal way is to supply the motor drawing with parameter. Our engineer will examine and advise the most suitable gearbox product for your refer.
Or you can also offer under specification as effectively:
1) Kind, model and torque.
two) Ratio or output speed
three) Doing work issue and relationship method
four) Good quality and installed equipment title
five) Input mode and input velocity
six) Motor brand name product or flange and motor shaft dimension
US $349.2 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Car |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Shunting |
Gear Shape: | Bevel Gear |
Step: | Double-Step |
###
Customization: |
Available
|
---|
###
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed peak torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 6.2 | 0.6 | 20.7 | 2.1 | 7.9 | 0.7 | 40.3 | 4.1 | 7000 | 3000 | ≤30 | 10000 |
80 | 9 | 0.9 | 27 | 2.7 | 12.7 | 1.3 | 54.1 | 5.5 | |||||
100 | 9 | 0.9 | 32 | 3.3 | 12.7 | 1.3 | 62.1 | 6.3 | |||||
17 | 50 | 18.4 | 1.9 | 39 | 4 | 29.9 | 3 | 80.5 | 8.2 | 6500 | 3000 | ≤30 | 15000 |
80 | 25.3 | 2.6 | 49.5 | 5 | 31 | 3.2 | 100.1 | 10.2 | |||||
100 | 27.6 | 2.8 | 62 | 6.3 | 45 | 4.6 | 124.2 | 12.7 | |||||
20 | 50 | 28.8 | 2.9 | 64.4 | 6.6 | 39 | 4 | 112.7 | 11.5 | 5600 | 3000 | ≤30 | 15000 |
80 | 39.1 | 4 | 85 | 8.8 | 54 | 5.5 | 146.1 | 14.9 | |||||
100 | 46 | 4.7 | 94.3 | 9.6 | 56 | 5.8 | 169.1 | 17.2 | |||||
120 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
160 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
25 | 50 | 44.9 | 4.6 | 113 | 11.5 | 63 | 6.5 | 213.9 | 21.8 | 4800 | 3000 | ≤30 | 15000 |
80 | 72.5 | 7.4 | 158 | 16.1 | 100 | 10.2 | 293.3 | 29.9 | |||||
100 | 77.1 | 7.9 | 181 | 18.4 | 124 | 12.7 | 326.6 | 33.3 | |||||
120 | 77.1 | 7.9 | 192 | 19.6 | 124 | 12.7 | 349.6 | 35.6 | |||||
32 | 50 | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | 44.8 | 4000 | 3000 | ≤30 | 15000 |
80 | 135.7 | 13.8 | 350 | 35.6 | 192 | 19.6 | 653 | 66.6 | |||||
100 | 157.6 | 16.1 | 383 | 39.1 | 248 | 25.3 | 744 | 75.9 | |||||
40 | 100 | 308 | 37.2 | 660 | 67 | 432 | 44 | 1232 | 126.7 | 4000 | 3000 | ≤30 | 15000 |
###
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed peak torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 7 | 0.7 | 23 | 2.3 | 9 | 0.9 | 46 | 4.7 | 14000 | 8500 | ≤20 | 15000 |
80 | 10 | 1 | 30 | 3.1 | 14 | 1.4 | 61 | 6.2 | |||||
100 | 10 | 1 | 36 | 3.7 | 14 | 1.4 | 70 | 7.2 | |||||
17 | 50 | 21 | 2.1 | 44 | 4.5 | 34 | 3.4 | 91 | 9 | 10000 | 7300 | ≤20 | 20000 |
80 | 29 | 2.9 | 56 | 5.7 | 35 | 3.6 | 113 | 12 | |||||
100 | 31 | 3.2 | 70 | 7.2 | 51 | 5.2 | 143 | 15 | |||||
20 | 50 | 33 | 3.3 | 73 | 7.4 | 44 | 4.5 | 127 | 13 | 10000 | 6500 | ≤20 | 20000 |
80 | 44 | 4.5 | 96 | 9.8 | 61 | 6.2 | 165 | 17 | |||||
100 | 52 | 5.3 | 107 | 10.9 | 64 | 6.5 | 191 | 20 | |||||
120 | 52 | 5.3 | 113 | 11.5 | 64 | 6.5 | 191 | 20 | |||||
160 | 52 | 5.3 | 120 | 12.2 | 64 | 6.5 | 191 | 20 | |||||
25 | 50 | 51 | 5.2 | 127 | 13 | 72 | 7.3 | 242 | 25 | 7500 | 5600 | ≤20 | 20000 |
80 | 82 | 8.4 | 178 | 18 | 113 | 12 | 332 | 34 | |||||
100 | 87 | 8.9 | 204 | 21 | 140 | 14 | 369 | 38 | |||||
120 | 87 | 8.9 | 217 | 22 | 140 | 14 | 395 | 40 | |||||
32 | 50 | 99 | 10 | 281 | 29 | 140 | 14 | 497 | 51 | 7000 | 4800 | ≤20 | 20000 |
80 | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
100 | 178 | 18 | 433 | 44 | 281 | 29 | 841 | 86 | |||||
40 | 100 | 345 | 35 | 738 | 75 | 484 | 49 | 1400 | 143 | 5600 | 4000 | ≤20 | 20000 |
US $349.2 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Car |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Shunting |
Gear Shape: | Bevel Gear |
Step: | Double-Step |
###
Customization: |
Available
|
---|
###
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed peak torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 6.2 | 0.6 | 20.7 | 2.1 | 7.9 | 0.7 | 40.3 | 4.1 | 7000 | 3000 | ≤30 | 10000 |
80 | 9 | 0.9 | 27 | 2.7 | 12.7 | 1.3 | 54.1 | 5.5 | |||||
100 | 9 | 0.9 | 32 | 3.3 | 12.7 | 1.3 | 62.1 | 6.3 | |||||
17 | 50 | 18.4 | 1.9 | 39 | 4 | 29.9 | 3 | 80.5 | 8.2 | 6500 | 3000 | ≤30 | 15000 |
80 | 25.3 | 2.6 | 49.5 | 5 | 31 | 3.2 | 100.1 | 10.2 | |||||
100 | 27.6 | 2.8 | 62 | 6.3 | 45 | 4.6 | 124.2 | 12.7 | |||||
20 | 50 | 28.8 | 2.9 | 64.4 | 6.6 | 39 | 4 | 112.7 | 11.5 | 5600 | 3000 | ≤30 | 15000 |
80 | 39.1 | 4 | 85 | 8.8 | 54 | 5.5 | 146.1 | 14.9 | |||||
100 | 46 | 4.7 | 94.3 | 9.6 | 56 | 5.8 | 169.1 | 17.2 | |||||
120 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
160 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
25 | 50 | 44.9 | 4.6 | 113 | 11.5 | 63 | 6.5 | 213.9 | 21.8 | 4800 | 3000 | ≤30 | 15000 |
80 | 72.5 | 7.4 | 158 | 16.1 | 100 | 10.2 | 293.3 | 29.9 | |||||
100 | 77.1 | 7.9 | 181 | 18.4 | 124 | 12.7 | 326.6 | 33.3 | |||||
120 | 77.1 | 7.9 | 192 | 19.6 | 124 | 12.7 | 349.6 | 35.6 | |||||
32 | 50 | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | 44.8 | 4000 | 3000 | ≤30 | 15000 |
80 | 135.7 | 13.8 | 350 | 35.6 | 192 | 19.6 | 653 | 66.6 | |||||
100 | 157.6 | 16.1 | 383 | 39.1 | 248 | 25.3 | 744 | 75.9 | |||||
40 | 100 | 308 | 37.2 | 660 | 67 | 432 | 44 | 1232 | 126.7 | 4000 | 3000 | ≤30 | 15000 |
###
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed peak torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
14 | 50 | 7 | 0.7 | 23 | 2.3 | 9 | 0.9 | 46 | 4.7 | 14000 | 8500 | ≤20 | 15000 |
80 | 10 | 1 | 30 | 3.1 | 14 | 1.4 | 61 | 6.2 | |||||
100 | 10 | 1 | 36 | 3.7 | 14 | 1.4 | 70 | 7.2 | |||||
17 | 50 | 21 | 2.1 | 44 | 4.5 | 34 | 3.4 | 91 | 9 | 10000 | 7300 | ≤20 | 20000 |
80 | 29 | 2.9 | 56 | 5.7 | 35 | 3.6 | 113 | 12 | |||||
100 | 31 | 3.2 | 70 | 7.2 | 51 | 5.2 | 143 | 15 | |||||
20 | 50 | 33 | 3.3 | 73 | 7.4 | 44 | 4.5 | 127 | 13 | 10000 | 6500 | ≤20 | 20000 |
80 | 44 | 4.5 | 96 | 9.8 | 61 | 6.2 | 165 | 17 | |||||
100 | 52 | 5.3 | 107 | 10.9 | 64 | 6.5 | 191 | 20 | |||||
120 | 52 | 5.3 | 113 | 11.5 | 64 | 6.5 | 191 | 20 | |||||
160 | 52 | 5.3 | 120 | 12.2 | 64 | 6.5 | 191 | 20 | |||||
25 | 50 | 51 | 5.2 | 127 | 13 | 72 | 7.3 | 242 | 25 | 7500 | 5600 | ≤20 | 20000 |
80 | 82 | 8.4 | 178 | 18 | 113 | 12 | 332 | 34 | |||||
100 | 87 | 8.9 | 204 | 21 | 140 | 14 | 369 | 38 | |||||
120 | 87 | 8.9 | 217 | 22 | 140 | 14 | 395 | 40 | |||||
32 | 50 | 99 | 10 | 281 | 29 | 140 | 14 | 497 | 51 | 7000 | 4800 | ≤20 | 20000 |
80 | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
100 | 178 | 18 | 433 | 44 | 281 | 29 | 841 | 86 | |||||
40 | 100 | 345 | 35 | 738 | 75 | 484 | 49 | 1400 | 143 | 5600 | 4000 | ≤20 | 20000 |
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-01-13
china factory Motor Extension Worm Gear Shaft for Hollow Shaft Potentiometer manufacturers
Product Description
1. Description
Merchandise title |
304 stainless metal shaft |
Material |
Stainless Steel,Aluminum,Brass, Bronze,Carbon metal and ect. environmental safety substance. |
Size |
Customized in accordance to your drawing. |
Services |
OEM, style, CZPT ized |
Tolerance |
+/-.01mm to +/-.005mm |
Floor treatment |
Passivation *Sharpening *Anodizing *Sand blasting *Electroplating(colour, blue, white, black zinc, Ni, Cr, tin, copper, silver) *Black oxide coating *Warmth-disposing *Sizzling-dip galvanizing *Rust preventive oil |
MOQ |
one piece Copper bushing |
Samples |
We can make sample inside 7days free of charge of cost |
Certification |
ISO9001:2015 cnc machining turning parts shaft |
Payment Phrases |
Financial institution TransferWestern CZPT Paypal Payoneer, Alibaba CZPT Assurance30% deposit & stability prior to shipping. |
Delivery time |
Inside of 15-20 workdays after deposit or payment acquired |
Shipping Port |
HangZhou 304 stainless steel shaft |
2. Principal CZPT Shafts
three. Operate Circulation
four. Application
5. About US
As the most compact tiny precision gear technique, worm gear sets provide high reduction ratios in a really tiny area. Worm equipment sets transmit movement amongst disjoint correct-angle shafts and give the quietest, smoothest working procedure of any gear type.
china shop Axle Steel Flexible Drive Shaft Vertical Hollow Shaft Electric Motors Worm Gear Shaft manufacturers
Product Description
Axle Steel Versatile CZPT Shaft Vertical Hollow Shaft CZPT ctric CZPT s Worm Equipment Shaft
Goods Description
Organization sort | Factory/maker |
Services |
CNC machining |
Turning and milling | |
CNC turning | |
OEM components | |
Content |
(1) CZPT :AL 6061-T6,6063,7075-T |
(2)Stainless steel:303,304,316L,seventeen-4(SUS630) | |
(3)Steel:4140,Q235,Q345B,20#,45# | |
(4)Titanium:TA1,TA2/GR2,TA4/GR5,TC4,TC18 | |
(5)Brass:C36000(HPb62),C37700(HPb59),C26800(H68) | |
(6)Copper, bronze, magnesium alloy, Delan, POM, acrylic, Personal computer, and so on. | |
Service | OEM/ODM avaliable |
End |
Sandblasting, anodizing, Blackenning, zinc/Nickl plating, Poland |
Powder coating, passivation PVD plating titanium, electrogalvanization | |
Chrome plating, electrophoresis, QPQ | |
Electrochemical sprucing, chrome plating, knurling, laser etching Logo | |
Key products | CNC machining heart (milling equipment), CNC lathe, grinding device |
Cylindrical grinding equipment, drilling device, laser cutting machine | |
Graphic format | Stage, STP, GIS, CAD, PDF, DWG, DXF and other samples |
Tolerance | +/-.003mm |
Area roughness | Ra0.04-.08 |
Inspection | Complete testing laboratory with micrometer, optical comparator, caliper vernier, CMM |
Depth caliper vernier, CZPT protractor, clock gauge, interior Celsius gauge |
Associated Merchandise
Products Description
Business Profile
Glow MOTOR experienced been targeted on the R&D,creation and sales of micro motor shafts.We have total productionequipments, the most correct tests equipments and sewage remedy products,all production procedures are accomplished in CZPT factory.
Our products are utilised in mobile vibration motors,sensible wearable products,unmanned aerial automobiles,precision medical products, robots,household and workplace appliances, automotive motors and other fields.
All of CZPT merchandise are CZPT ized with the drawing or sample .The merchandise have been exported to The U.S.Canada, The E.U.And CZPT Asia and so on much more than twenty countries and areas up to now.
Best Provider:We have skilled staff to run.
We can according to your drawings or your needs CZPT -made manufacturing.Best Top quality:
We have a special top quality inspection products.
Professional processing CNC turning ,CNC milling ,Stamping Injecting and surface remedy concurrently,privide one particular-quit support.
Bundle and CZPT
one.FedEX / DHL / UPS / TNT for samples,Doorway to doorway service
two.By sea for batch products
3.Customs specifying freight forwarders or negotiable shipping and delivery strategies
4.Shipping and delivery Time:twenty-twenty five Times for samples30-35 Times for batch products
five.Payment Terms:T/T,L/C at sight,D/P and so forth.
Q:HOW DO I PALCE AN Get?
A:
one.You should ship us your drawing or sample for quotation.We will estimate you inside 24 hrs.
2.After you confirm the quotation, we are going to make sample and despatched to you together with the QC check report, substance certificate and heat treatment report (if required).
3.Following the sample be verified.We’ll begin to make mass creation soon after get the payment.We are going to send out you the production schedule and update you with the processing development and product picture.
Q:WHAT IS YOUR MOQ?
A:Normally MOQ is 1 Computer
Q:HOU Significantly IS THE Shipping Expense TO MY Country?
A:The fright cost depends on your spot, amount, dimension and the bodyweight of the bundle.
Q:WHAT IS THE Creation CYCLE?
A:It is dependent on creation dimension, technological demands and quantity.ten-twenty days is essential normally.
Q:WHAT Variety OF PAYMENT Conditions DO YOU ACCPET?
A:T/T, L/C
Q:WHAT Shipping Strategies DO YOU USE?
A:
one.For tiny quantity:DHL, EMS or other specific you necessary.
2.For large amount:Shipping and delivery by sea or air.
Q:IF YOU MAKE Inadequate Good quality Products, WILL YOU REFOUND?
A:We make merchandise in rigid accordance with the drawings or samples.Soon after creation CZPT QC staff will check out and inspect the products very carefully to guarantee we are delivering experienced items.We have wealthy expertise in serving abroad CZPT ers.So normally, this scenario does not take place.But, if the case does occur, Of course, we will give you total refund.
The equipment ratio of the worm gear established is established by dividing the quantity of enamel of the gear by the amount of threads. Consequently, solitary thread yields greater ratios than multithreading. All ep worm gear bushings have remaining or proper thread. ep worm gear sets are accessible in one, double, triple and quadruple threads.
china sales Brushless DC Gear Motor Circular Shaft Ear Flat Screw Hole Through Hole Right Angle Hollow Solid Worm Gearbox manufacturers
Product Description
Product Description
design | Quantity of poles | Stage | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated CZPT | Peak torque |
Models | VDC | RPM | N.m | N.m | W | N.m | ||
42BYA075B030C-02 | four | 3 | 24 | 3000 | .192 | .16 | fifty | .forty eight |
model | Peak recent | Torque consistent | Back EMF | Motor length | Motor duration | voltage assortment | Assortment of rotation | excess weight |
Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
42BYA075B030C-02 | 9.six | .05 | 3.947 | fourteen.six | 134 | 24~48 | one thousand~3000 | 1.0 |
Item Parameters
Peaceful secure and dependable for CZPT lifestyle operation
one.Voltage: 24 VDC
two.Number of phases: 3
3.Number of ranges: 4
four.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
six.Rated existing: 3.2A
7.Rated CZPT : 50W
eight.No-load velocity: 4300 rpm
9.Insulation course: B
ten.Reduction ratio: 1:58.22
eleven.Output torque: 7.5 N.m
twelve.Output pace: 51.5 rpm
thirteen.We can layout the specific voltage and shaft and so on
The lubricating oil exterior circulation gear of the worm gear reducer gear has minimal oil temperature. The worm equipment reducer strategies to traverse its electrical power. The worm equipment is made of non-ferrous steel. Learn data worms are normally produced of difficult steel. Consequently, making use of a whole lot of warmth in the application, coupled with the influence of the ambient temperature, it is challenging to manage the temperature of the reducer. Use inside the temperature range. When the ambient temperature is lower than 0℃, the functioning temperature of the worm equipment reducer ought to be controlled at -40℃~40℃. It is recommended to heat or use a low freezing stage lubricant prior to the oil is entirely dissolved.
china wholesaler Brushless DC Gear Motor with Gear Circular Shaft Ear Flat Screw Hole Through Hole Right Angle Hollow Solid Worm Gearbox manufacturers
Item Description
Item Description
model | Number of poles | Period | Rated voltage | Rated pace | Steady locked-rotor torque | Rated torque | Rated CZPT | Peak torque |
Units | VDC | RPM | N.m | N.m | W | N.m | ||
42BYA075B030C-02 | four | three | 24 | 3000 | .192 | .16 | fifty | .forty eight |
product | Peak present | Torque constant | Back again EMF | Motor duration | Motor length | voltage selection | Variety of rotation | fat |
Models | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
42BYA075B030C-02 | nine.six | .05 | three.947 | 14.six | 134 | 24~48 | a thousand~3000 | 1.0 |
Item Parameters
Tranquil stable and trustworthy for CZPT lifestyle operation
one.Voltage: 24 VDC
two.Number of phases: 3
3.Quantity of ranges: four
4.Line-to-line resistance: 1.45±10%ohms
five.Line-to-line inductance: 1.27±20%mH
6.Rated present: 3.2A
7.Rated CZPT : 50W
eight.No-load speed: 4300 rpm
nine.Insulation class: B
ten.Reduction ratio: 1:58.22
eleven.Output torque: 7.5 N.m
twelve.Output speed: fifty one.5 rpm
thirteen.We can style the particular voltage and shaft and so on
Ep Gear’s worm gears use right-angle (90°) non-intersecting shafts to offer an efficient answer for power transmission apps requiring large reduction ratios in confined areas. When effectively applied, worm gears offer the smoothest and quietest kind of transmission. Given that the efficiency of a worm drive depends on the direct angle and the quantity of stars on the worm – because effectiveness is always the objective, this ratio must be held as reduced as attainable. To perform correctly, the worm and worm gear employed jointly should have the same diameter, pitch and thread.